HD500
WO - Customized PVD Coating Machine
Small diameters, large diameters or mixed large quantities can be coated together
Maximum loading weight is 1000KG and saw blade loading capacity (D285) is 200PCS
Process versatility for conventional steel and difficult-to-cut materials
Fully automated control system, real-time process visualization, easy to use and maintain
Technological upgrades prevent damage to the cutting edge of the saw blade, uniform coating, high target utilization, and low maintenance costs
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Small diameters, large diameters or mixed large quantities can becoated together -
Maximum loading weight is 1000KG and saw blade loading capacity(D285)is 200PCS
-
Process versatility for conventional steel and difficult-to-cut materials
-
Fully automated control system, real-time process visualization, easyto use and maintain
-
Technological upgrades prevent damage to the cutting edge of the sawblade, uniform coating, high target utilization, and low maintenance costs
HuaSheng® HCS110
Milling: carbon steel, alloy steel, stainless steel, cast iron
Circular Cold Sawing
| Coating structure | Coating performance |
| High aluminum content coating | Excellent oxidation and abrasion resistance. |
| Latest AIP technology AlCrN-base coating | Excellent coating adhesion |
| Optimized nanomultilayer structure | Coating combines excellent thermal stability and oxidation resistance |
| Balance of hardness, toughness and residual compressive stress in coatings | More comprehensive performance for a wider range of applications |
| Coating material | AlTiCrXN |
| Color | bronze |
| Thickness(μm) | 2.5±0.5 |
| Hardness(GPa) | 34±2 |
| Residual Stress(GPa) | -4.0±1 |
| Coating temperature(°C) | < 500 |
| Max. Working temperature(°C) | 1000 |
Tool data：
285*32*2.0/1.75*72T
Workpiece:
316 stainless steel
Cutting steel pipe fittings
Feeding：V=70-75rpm
Cutting Feeding：2.6mm/s
Machine model: U-Saw Circular Sawing Machine
Cooling: Specialized cooling lubricants
Test results：
HCS110 cutting life is around 11 squares
Manufacturer K saw blades are 8 squares
Data source: Terminal testing
Case1: 316 stainless steel
Tool Life/square
Case2: 45/#steel
Tool Life/square
Tool data：
425*50*2.7/2.25*60T
Workpiece:
45# steel
Cutting data: 45#steel
Feeding：V= 90rpm
Feed per tooth：Sz=0.05mm
Machine model: U-Saw Circular Sawing Machine
Cooling: Specialized cooling lubricants
Test results：
HCS110 cutting life is around 70 squares
Manufacturer K saw blades are 50 squares
Data source: Terminal testing
HuaSheng® HCS120
Milling: carbon steel, alloy steel, stainless steel, cast iron
Flying saw
| Coating material | Color | Thickness(μm) | Hardness(GPa) | Residual Stress(GPa) | Coating temperature(°C) | Max. Working temperature(°C) |
| AlTiCrXN | bronze | 2.5±0.5 | 34±2 | -4.0±1 | < 500 | 1000 |
| Coating structure | High aluminum content coating | Latest AIP technology AlCrN-base coating | Optimized nanomultilayer structure | Balance of hardness, toughness and residual compressive stress in coatings | ||
| Coating performance | Excellent oxidation and abrasion resistance. | Excellent coating adhesion | Coating combines excellent thermal stability and oxidation resistance | More comprehensive performance for a wider range of applications | ||
Case3: Plain 235 steel
Tool Life/square
Tool data：
355*72T
Workpiece:
235 Plain 235 steel
Cutting data:
Plain 235 steel
Feeding：V= 375rpm
Feed per tooth：Sz=0.1mm/T
Cooling: Specialized cooling lubricants
Test results：
HCS120 cutting life is around 4.6 squares
Manufacturer K saw blades are 4 squares
Data source: Terminal testing
HCS120 Wear diagram
| Properties | WO1500 |
| Coating technology | Arc ion plating |
| Etching | WET lateral hot wire etching |
| Arc sources | 12 |
| Equipment size（mm） | Length 4500*Width 2300*Height 2700 |
| Volume（m³） | 1.9 |
| Effective coating area（mm） | Ф800*900 |
| Maximum working temperature（℃） | 400 |
| Power（kW） | 150 |
| Capacity (number of trees) | Three trees or four trees |
| Saw blades load（Spacing of 15mm） | 3 trees ：100pcs（D285）、50 pcs（D460） 4 trees ：200 pcs（D315） |
| Maximum loading weight（KG） | 1000 |
| Spindle diameter（mm） | Ф285、Ф315、Ф460 |
| Process time（h） | AlTiCrXN：8~9 |
