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TLC Series Anode Layer Ion Source Coating Machine - Reliable China Suppliers & Factory for Advanced Thin Film Deposition

The TLC series anode layer ion source coating equipment stands out in the market as a top-tier solution for high-quality thin film deposition. Designed with cutting-edge Magnetron Sputtering (MS) and anode layer ion source technology, this equipment offers remarkable performance characterized by its cold cathode gas ion source, which features a simple structure, substantial ion beam current, and exceptional stability. It is extensively utilized in various applications including ion beam assisted deposition, surface cleaning, and film densification.

One of the key advantages of the TLC series is its ability to significantly enhance coating adhesion, uniformity, and compactness through precise ion energy control during the deposition process. A primary application of this technology is in the deposition of Diamond-Like Carbon (DLC) coatings. These coatings are celebrated for their low internal stress, impressive hardness, outstanding wear resistance, and minimal friction, making them ideal for use in automotive parts, precision tools, medical devices, and aerospace components.

As a leading supplier in China, our factory ensures that the TLC series accommodates a diverse range of materials, providing flexible and efficient solutions for various industrial needs. With a commitment to process control and environmental friendliness, the TLC series delivers a reliable and cost-effective platform for high-performance surface engineering.

    Product Advantage

    High deposition rate

    The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

    High ionization rate

    Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

    efficient and convenient

    Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

    High impact resistance

    The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

    Product characteristics

    • Product characteristics
      Capability for fast delivery (Get the shortes production process)
    • Product characteristics
      Customized individually
    • Product characteristics
      High stability (More than 10 years ofproduction experience)
    MD Equipment-Arc PVD Coating

    Workpiece:

    42CrMo (38-42HRC)

    GB:42CrMo

    ASME:4140

    JIS:SCM440

    Cutting data:Blind Hole Drilling

    Cutting speed Vc = 70m/min

    Feeding Fn = 0.15mm/r

    Cooling:External cooling, Emulsion

    MD Equipment-Arc PVD Coating (3)

    Result:

    Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

    The coated tool from competitor BHE offers a cuttinglife of 49 meters。

    The cutting life has been improved by 28.6%

    MD Equipment-Arc PVD Coating (1)
    MD Equipment-Arc PVD Coating (10)

    Product Parameter

    Properties TLC800
    Coating technology Magnetron sputtering & Anode layer ion source
    Coating Type Cr/WCC/DLC
    Etching WET Lateral Hot Filament Etching
    MS Cathodes (number) 2
    Anode layer ion source (number) 2
    Equipment size(mm) Length*Width*Height: 3000*2200*2600
    Volume(m³) 0.7
    Effective coating area(mm) Ф650*400
    Maximum working temperature(℃) 350℃
    Power(kW) 100
    Capacity (number of trees) Made-to-order
    Maximum loading weight(KG) 500
    Spindle diameter(mm) max Ф250
    Process time(h) DLC:15~20
    TLC (3)
    Frequently Asked Questions (FAQ)
    What coating technology and coating types does the TLC800 use?
    The TLC800 utilizes Magnetron sputtering & Anode layer ion source coating technology, and supports Cr/WCC/DLC coating types.
    What is the maximum working temperature and power of this equipment?
    The TLC800 has a maximum working temperature of 350℃ and operates with a power of 100 kW.
    What are the dimensions and volume capacity of the TLC800?
    The equipment size is 3000*2200*2600 mm (Length*Width*Height) with an effective volume of 0.7 m³.
    What is the maximum loading weight and effective coating area?
    It supports a maximum loading weight of 500 KG and offers an effective coating area of Ф650*400 mm.
    How long does the DLC coating process take?
    The process time for DLC coating with the TLC800 system is approximately 15 to 20 hours.

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