• icon_youtube
  • Linkedin
    • Leave Your Message
    Industrial Coating Machine
    Industrial Powder Coating Machine

    TLC Series Anode Layer Ion Source Coating Machine - High-Quality Solutions from China Suppliers & Factory

    ,

    The TLC series anode layer ion source coating equipment combines cutting-edge Magnetron Sputtering (MS) and anode layer ion source technologies, delivering superior performance for high-quality thin film deposition. This advanced anode layer ion source, recognized as a cold cathode gas ion source, features a straightforward design, substantial ion beam current, and exceptional stability. It is extensively utilized in ion beam assisted deposition, surface cleaning, and film densification.

    ,

    By precisely regulating ion energy during the deposition process, this equipment significantly enhances coating adhesion, uniformity, and density. One of its primary applications includes the deposition of Diamond-Like Carbon (DLC) coatings, celebrated for their low internal stress, remarkable hardness, excellent wear resistance, and reduced friction.

    ,

    These outstanding characteristics make DLC coatings an optimal choice for automotive parts, precision tools, medical devices, and aerospace components. Additionally, the TLC series accommodates a variety of other materials, providing versatile solutions for diverse industrial applications. With efficient process control and an environmentally friendly approach, the TLC series stands out as a reliable and cost-effective platform for high-performance surface engineering. As a leading factory and supplier in China, we are committed to delivering innovative solutions to meet your coating needs.

    ,
      Contact us

      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Properties TLC800 Specifications
      Coating technology Magnetron sputtering & Anode layer ion source
      Coating Type Cr/WCC/DLC
      Etching WET Lateral Hot Filament Etching
      MS Cathodes (number) 2
      Anode layer ion source (number) 2
      Equipment size(mm) Length*Width*Height: 3000*2200*2600
      Volume（m³） 0.7
      Effective coating area（mm） Ф650*400
      Maximum working temperature（℃） 350℃
      Power（kW） 100
      Capacity (number of trees) Made-to-order
      Maximum loading weight（KG） 500
      Spindle diameter（mm） max Ф250
      Process time（h） DLC: 15~20
      TLC800 Coating Equipment - TLC (3)

      Frequently Asked Questions (FAQ)

      What coating technologies does the TLC800 system employ?

      The TLC800 system integrates Magnetron Sputtering and Anode Layer Ion Source technologies, equipped with 2 MS cathodes and 2 anode layer ion sources to ensure high-quality and consistent coating deposition.

      What types of coatings can be processed with the TLC800?

      The TLC800 is designed to support Cr, WCC, and DLC (Diamond-Like Carbon) coatings, making it ideal for various industrial surface engineering applications.

      What is the typical processing time for DLC coatings on this machine?

      The process time for DLC coating on the TLC800 equipment ranges between 15 to 20 hours, depending on the specific thickness and coating requirements.

      What are the load capacity and dimensions of the TLC800?

      The TLC800 equipment has external dimensions of 3000*2200*2600 mm (L*W*H) with an effective coating area of Ф650*400 mm. It supports a maximum loading weight of up to 500 KG and a maximum spindle diameter of Ф250 mm.

      Can the capacity of the TLC800 system be customized?

      Yes, the capacity (number of trees) for the TLC800 system is made-to-order, allowing customization based on specific industrial output requirements.

      sendinquiry