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    TLC Series Anode Layer Ion Source Coating Machine - High-Performance Solutions from China Suppliers and Factory

    The TLC series anode layer ion source coating equipment, crafted by leading suppliers in China, incorporates state-of-the-art Magnetron Sputtering (MS) and anode layer ion source technology. This innovative system delivers superior performance for high-quality thin film deposition. Featuring a cold cathode gas ion source characterized by its simple structure, robust ion beam current, and impressive stability, this equipment is ideal for applications such as ion beam assisted deposition, surface cleaning, and film densification, The TLC series enhances coating adhesion, uniformity, and compactness through precise ion energy control during the deposition process. A standout application is the deposition of Diamond-Like Carbon (DLC) coatings, which are celebrated for their low internal stress, exceptional hardness, outstanding wear resistance, and minimal friction. These attributes make DLC coatings perfect for automotive parts, precision tools, medical devices, and aerospace components, Manufactured in a reliable factory, the TLC series accommodates a wide range of materials, offering flexible solutions tailored to various industrial needs. With efficient process control and a focus on environmental sustainability, this series provides a cost-effective and dependable platform for high-performance surface engineering, making it a top choice among suppliers and customers alike

      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB:42CrMo

      ASME:4140

      JIS:SCM440

      Cutting data:Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling:External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result:

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Technology
      Magnetron Sputtering & Anode Ion Source
      Coating Type
      Cr / WCC / DLC
      Max Temperature
      350℃
      Max Load Capacity
      500 KG
      Properties TLC800 Specifications
      Coating technology Magnetron sputtering & Anode layer ion source
      Coating Type Cr / WCC / DLC
      Etching WET Lateral Hot Filament Etching
      MS Cathodes (number) 2
      Anode layer ion source (number) 2
      Equipment size (mm) 3000 * 2200 * 2600 (Length * Width * Height)
      Volume (m³) 0.7
      Effective coating area (mm) Ф650 * 400
      Maximum working temperature (℃) 350℃
      Power (kW) 100
      Capacity (number of trees) Made-to-order
      Maximum loading weight (KG) 500
      Spindle diameter (mm) max Ф250
      Process time (h) DLC: 15 ~ 20
      TLC800 Coating Equipment Specifications
      Frequently Asked Questions
      What coating technologies does the TLC800 system use?
      The TLC800 system utilizes advanced Magnetron Sputtering and Anode Layer Ion Source technologies combined with WET Lateral Hot Filament Etching to deliver high-quality, durable coatings.
      What coating types can be applied with the TLC800?
      The equipment is designed to deposit Cr, WCC, and DLC (Diamond-Like Carbon) coatings, making it suitable for a wide range of industrial applications requiring high wear resistance.
      What is the maximum load weight and capacity of this machine?
      The TLC800 can handle a maximum loading weight of 500 KG with a maximum spindle diameter of Ф250 mm. The tree capacity is fully customizable (made-to-order) to meet specific production requirements.
      What are the physical dimensions and effective coating area of the TLC800?
      The equipment dimensions are 3000mm (Length) * 2200mm (Width) * 2600mm (Height) with a volume of 0.7 m³. It features an effective coating area of Ф650 * 400 mm.
      What is the processing time and temperature limit for DLC coatings?
      The typical process time for DLC coatings is between 15 to 20 hours. The system operates at a maximum working temperature of 350℃ with a power rating of 100 kW.

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