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    Industrial Coating Machine
    Industrial Powder Coating Machine

    TLC Series Anode Layer Ion Source Coating Machine - High-Performance Solutions from China Suppliers and Factory

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    The TLC series anode layer ion source coating equipment combines state-of-the-art Magnetron Sputtering (MS) technology with a highly effective anode layer ion source, delivering superior performance for high-quality thin film deposition. As a cold cathode gas ion source, it features a simple structure, high ion beam current, and exceptional stability, making it ideal for applications such as ion beam assisted deposition, surface cleaning, and film densification.

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    This advanced equipment significantly enhances coating adhesion, uniformity, and density by precisely controlling ion energy during the deposition process. One of its primary applications is the deposition of Diamond-Like Carbon (DLC) coatings, renowned for their low internal stress, high hardness, excellent wear resistance, and reduced friction. These characteristics make DLC coatings particularly suitable for automotive parts, precision tools, medical devices, and aerospace components.

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    As a leading manufacturer in China, our TLC series also accommodates a variety of other materials, providing flexible solutions tailored to diverse industrial applications. With efficient process control and an environmentally friendly approach, our factory offers a reliable and cost-effective platform for high-performance surface engineering. Choose us as your trusted suppliers for cutting-edge coating solutions.

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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Properties TLC800 Specification Details
      Coating technology Magnetron sputtering & Anode layer ion source
      Coating Type Cr/WCC/DLC
      Etching WET Lateral Hot Filament Etching
      MS Cathodes (number) 2
      Anode layer ion source (number) 2
      Equipment size(mm) Length*Width*Height: 3000*2200*2600
      Volume（m³） 0.7
      Effective coating area（mm） Ф650*400
      Maximum working temperature（℃） 350℃
      Power（kW） 100
      Capacity (number of trees) Made-to-order
      Maximum loading weight（KG） 500
      Spindle diameter（mm） max Ф250
      Process time（h） DLC：15~20
      TLC800 Coating Equipment Structure
      Frequently Asked Questions (FAQ)
      What coating technology and coating types does the TLC800 support?
      The TLC800 system utilizes Magnetron Sputtering & Anode Layer Ion Source technology. It is designed to support Cr, WCC, and DLC (Diamond-Like Carbon) coating types.
      What are the physical dimensions and effective coating area of the TLC800?
      The equipment dimensions are 3000mm * 2200mm * 2600mm (Length*Width*Height) with an effective volume of 0.7 m³. The system provides an effective coating area of Ф650*400 mm.
      What is the typical process time for DLC coating on this system?
      The process time for DLC (Diamond-Like Carbon) coating runs approximately between 15 to 20 hours.
      What are the maximum temperature, power, and load capacities of the TLC800?
      The TLC800 operates at a maximum working temperature of 350℃ with a power requirement of 100 kW. It supports a maximum loading weight of 500 KG and a maximum spindle diameter of Ф250 mm.
      How many MS Cathodes and Anode layer ion sources are configured?
      The equipment is configured with 2 Magnetron Sputtering (MS) Cathodes and 2 Anode layer ion sources.

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