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    TLC Series Anode Layer Ion Source Coating Machine - High-Performance Solutions from China Suppliers and Factory

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    The TLC series anode layer ion source coating equipment represents a cutting-edge solution in the realm of thin film deposition, seamlessly integrating advanced Magnetron Sputtering (MS) technology with anode layer ion source capabilities. This innovative equipment is designed to deliver outstanding performance, particularly in high-quality applications requiring superior film properties. The anode layer ion source utilizes a cold cathode gas ion source characterized by its simple structure, high ion beam current, and remarkable stability, making it a preferred choice among China suppliers and factories.

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    With precise control over ion energy during the deposition process, this equipment significantly enhances the adhesion, uniformity, and compactness of coatings. One of its primary applications includes the deposition of Diamond-Like Carbon (DLC) coatings, celebrated for their low internal stress, exceptional hardness, superior wear resistance, and reduced friction. These advantageous properties make DLC coatings ideal for a range of applications, including automotive parts, precision tools, medical devices, and aerospace components.

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    The TLC series is also versatile enough to support various materials, offering flexible solutions tailored to diverse industrial needs. Coupled with efficient process control and environmentally friendly operation, the TLC series stands as a reliable and cost-effective platform for high-performance surface engineering, establishing itself as a leader among China suppliers in the coating technology industry.

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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB:42CrMo

      ASME:4140

      JIS:SCM440

      Cutting data:Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling:External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result:

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Properties TLC800 Specifications
      Coating technology Magnetron sputtering & Anode layer ion source
      Coating Type Cr/WCC/DLC
      Etching WET Lateral Hot Filament Etching
      MS Cathodes (number) 2
      Anode layer ion source (number) 2
      Equipment size (mm) Length*Width*Height: 3000*2200*2600
      Volume (m³) 0.7
      Effective coating area (mm) Ф650*400
      Maximum working temperature (℃) 350℃
      Power (kW) 100
      Capacity (number of trees) Made-to-order
      Maximum loading weight (KG) 500
      Spindle diameter (mm) Max Ф250
      Process time (h) DLC: 15~20
      TLC800 Coating Equipment Diagram
      Frequently Asked Questions

      Q: What coating technology does the TLC800 system use?

      A: The TLC800 utilizes a combination of Magnetron Sputtering and Anode Layer Ion Source technology to achieve high-quality surface coatings.

      Q: What types of coatings can be applied with this equipment?

      A: The equipment supports Cr, WCC, and DLC (Diamond-Like Carbon) coating types, making it highly versatile for different industrial applications.

      Q: What is the maximum working temperature and power capacity of the TLC800?

      A: The system operates at a maximum working temperature of 350℃ and has a rated power capacity of 100 kW.

      Q: What is the typical process time for DLC coating?

      A: The standard process time for DLC (Diamond-Like Carbon) coating runs between 15 to 20 hours.

      Q: What are the load limits and effective coating area dimensions?

      A: The TLC800 has a maximum loading weight capacity of 500 KG, an effective coating area of Ф650*400 mm, and supports a spindle diameter up to Ф250 mm.

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