TLC Series Anode Layer Ion Source Coating Machine - High-Performance Solutions from China Suppliers and Factory
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually -
High stability (More than 10 years ofproduction experience)

Workpiece:
42CrMo (38-42HRC)
GB:42CrMo
ASME:4140
JIS:SCM440
Cutting data:Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling:External cooling, Emulsion

Result:
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%


| Properties | TLC800 Specifications |
|---|---|
| Coating technology | Magnetron sputtering & Anode layer ion source |
| Coating Type | Cr/WCC/DLC |
| Etching | WET Lateral Hot Filament Etching |
| MS Cathodes (number) | 2 |
| Anode layer ion source (number) | 2 |
| Equipment size (mm) | Length*Width*Height: 3000*2200*2600 |
| Volume (m³) | 0.7 |
| Effective coating area (mm) | Ф650*400 |
| Maximum working temperature (℃) | 350℃ |
| Power (kW) | 100 |
| Capacity (number of trees) | Made-to-order |
| Maximum loading weight (KG) | 500 |
| Spindle diameter (mm) | Max Ф250 |
| Process time (h) | DLC: 15~20 |
Q: What coating technology does the TLC800 system use?
A: The TLC800 utilizes a combination of Magnetron Sputtering and Anode Layer Ion Source technology to achieve high-quality surface coatings.
Q: What types of coatings can be applied with this equipment?
A: The equipment supports Cr, WCC, and DLC (Diamond-Like Carbon) coating types, making it highly versatile for different industrial applications.
Q: What is the maximum working temperature and power capacity of the TLC800?
A: The system operates at a maximum working temperature of 350℃ and has a rated power capacity of 100 kW.
Q: What is the typical process time for DLC coating?
A: The standard process time for DLC (Diamond-Like Carbon) coating runs between 15 to 20 hours.
Q: What are the load limits and effective coating area dimensions?
A: The TLC800 has a maximum loading weight capacity of 500 KG, an effective coating area of Ф650*400 mm, and supports a spindle diameter up to Ф250 mm.



