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TC800-Ta-C Coating Machine

TC800 is a new composite coating machine independently developed by Huasheng. It integrates the advantages of ion source technology, magnetron sputtering (MS), and multi-arc ion plating (MAIP) into a single system, offering a highly efficient solution for the deposition of super-hard ta-C (tetrahedral amorphous carbon) coatings. This advanced hybrid platform enables rapid coating deposition while maintaining excellent film quality, high hardness, low friction, and minimal internal stress.

The ion source enhances surface cleaning and film adhesion, the magnetron sputtering ensures uniform and dense microstructure, and the multi-arc ion plating contributes to high deposition rates and strong bonding strength. Together, these technologies allow TC800 to produce high-performance coatings ideal for precision tools, automotive components, aerospace parts, and wear-resistant elements.

    Product characteristics

    • Product characteristics
      Flexible automation
    • Product characteristics
      Steady mass production
    • Product characteristics
      Low temperature deposition
    • Product characteristics
      Low cost per piece
    TC800

    Tools data:

    1.8*9

    Workpiece:

    aluminum-based board(3W;70 microns copper thickness)

    Test conditions:blind hole cutting

    Cutting parameters:

    Cutting speed Vc = 264m/min

    milling speed F = 0.96m/min

    Cutting depth ap = 4.8mm

    Cooling method: air cooling

    Test results:

    HUASHENG TC200-coated tool can 

    process 10 meters;

    K manufacturer’s T-coated tool

    can process 5 meters;

    The cutting life is improved by 100%

    Data source: HUASHENG Cutting Laboratory

    TC800 (6)

    10m wear diagram-TC200

    TC800 (7)

    5m wear diagram-Manufacturer

    Case1: aluminum-based board (3W; 70 microns copper thickness)

    Case1 aluminum-based board (3W; 70 microns copper thickness)

    Case2: 6061 aluminum alloy

    Case2 6061 aluminum alloy

    Tool data:

    D2H6-D6L45

    workpiece material:

    6061 aluminum alloy

    Test condition: Full-slot end milling for rough machining

    Cutting speed Vc = 100.5m/min

    Feed per tooth fz = 0.12mm/z

    Cutting depth ap = 1mm

    Test results:

    Observe the tool every 16 seconds (1 slot) to check for tool breakage;

    Currently, HuaSheng D08 can process up to 1200-1500 pieces of products;

    Data source: HUASHENG Cutting Laboratory

    TC800 (6)

    10m wear diagram-TC200

    TC800 (7)

    5m wear diagram-Manufacturer

    Product Parameter

    Properties TC800
    Coating technology DCMS/Arc
    Etching Ion source with two filaments
    Equipment size(mm) Length4100*Width1850*Height2500
    Volume(m³) 1
    Effective coating area (mm) Ф650*420mm
    Arc sources 3
    Capacity (number of trees) 10
    MS 1
    Tools/batch(D4*50L) 1600
    Spindle diameter(mm) Ф130
    time/batch 3h(7batches/day)
    TC800

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