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    TC800-Ta-C Coating Machine: High-Performance Solution from China's Leading Suppliers and Factory

    Introducing the TC800, an innovative composite coating machine proudly manufactured by Huasheng, a leading supplier and factory in China. This state-of-the-art system seamlessly integrates ion source technology, magnetron sputtering (MS), and multi-arc ion plating (MAIP), making it an efficient solution for depositing super-hard ta-C (tetrahedral amorphous carbon) coatings, The TC800 is designed for rapid coating deposition without compromising on film quality. It delivers high hardness, low friction, and minimal internal stress, making it a perfect choice for various applications. The advanced ion source not only enhances surface cleaning but also improves film adhesion, while the magnetron sputtering process guarantees a uniform and dense microstructure. In addition, the multi-arc ion plating technique allows for high deposition rates and exceptional bonding strength, With its ability to produce high-performance coatings, the TC800 is ideal for precision tools, automotive components, aerospace parts, and wear-resistant elements. Trust Huasheng, your premier supplier and factory in China, for cutting-edge coating solutions that enhance durability and efficiency in your products

      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB:42CrMo

      ASME:4140

      JIS:SCM440

      Cutting data:Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling:External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result:

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Coating Technology

      DCMS / Arc

      Capacity (Tools/Batch)

      1600 (D4*50L)

      Cycle Time

      3h (7 batches/day)

      Properties TC800 Specification Details
      Coating technology DCMS/Arc
      Etching Ion source with two filaments
      Equipment size (mm) Length 4100 * Width 1850 * Height 2500
      Volume (m³) 1
      Effective coating area (mm) Ф650 * 420 mm
      Arc sources 3
      Capacity (number of trees) 10
      MS 1
      Tools/batch (D4*50L) 1600
      Spindle diameter (mm) Ф130
      Time/batch 3h (7 batches/day)

      Frequently Asked Questions

      What coating technology does the TC800 system use?

      The TC800 system incorporates advanced DCMS (Direct Current Magnetron Sputtering) and Arc hybrid coating technology, utilizing 3 arc sources and 1 MS source for optimal coating performance.

      What is the batch capacity of the TC800 coating equipment?

      The TC800 has a capacity of 10 trees and can process up to 1600 tools (size D4*50L) per batch.

      How long does a single coating cycle take with the TC800?

      The processing time is approximately 3 hours per batch, which allows for a high throughput of up to 7 batches per day.

      What is the effective coating area and physical size of the TC800?

      The effective coating area is Ф650 * 420 mm. The physical dimensions of the equipment are Length 4100mm * Width 1850mm * Height 2500mm, with a volume of 1 m³.

      What type of etching system is installed in the TC800?

      The system features an advanced etching process powered by an ion source equipped with two filaments.

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