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    Coatings Industry Machine

    TC800 Ta-C Coating Machine from China Suppliers - Advanced Factory Solution for Super-Hard Coatings

    Introducing the TC800, a cutting-edge composite coating machine crafted by Huasheng, a leading factory and supplier in China. This innovative equipment combines the best features of ion source technology, magnetron sputtering (MS), and multi-arc ion plating (MAIP) into a single, high-efficiency system designed for the deposition of super-hard ta-C (tetrahedral amorphous carbon) coatings, The TC800 stands out for its ability to rapidly deposit coatings while ensuring top-notch film quality, exceptional hardness, low friction, and reduced internal stress. The ion source technology enhances surface cleaning and promotes superior film adhesion, while the magnetron sputtering process guarantees a uniform and dense microstructure. Additionally, the multi-arc ion plating method provides high deposition rates and robust bonding strength, With these advanced technologies, the TC800 is perfect for producing high-performance coatings for precision tools, automotive components, aerospace parts, and other wear-resistant applications. Choose the TC800 from Huasheng, your trusted supplier in China, for enhanced efficiency and superior coating solutions
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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Properties TC800 Specifications
      Coating technology DCMS/Arc
      Etching Ion source with two filaments
      Equipment size(mm) Length 4100 * Width 1850 * Height 2500
      Volume（m³） 1
      Effective coating area (mm) Ф650 * 420mm
      Arc sources 3
      Capacity (number of trees) 10
      MS 1
      Tools/batch（D4*50L) 1600
      Spindle diameter（mm） Ф130
      time/batch 3h（7batches/day）

      Frequently Asked Questions (FAQ)

      What coating technology does the TC800 system use?

      The TC800 system utilizes advanced hybrid DCMS (Direct Current Magnetron Sputtering) and Arc deposition technology to deliver high-performance coatings.

      What is the daily processing capacity of the TC800?

      The TC800 has a batch capacity of 1,600 tools (sized D4*50L) across 10 tree holders. With a cycle time of 3 hours per batch, it can process up to 7 batches per day.

      What are the physical dimensions and space requirements for the TC800?

      The physical dimensions of the TC800 equipment are 4100mm in Length, 1850mm in Width, and 2500mm in Height, with a total vacuum chamber volume of 1 m³.

      What is the effective coating area and spindle size of the TC800?

      The system features an effective coating area of Ф650 * 420mm and is designed to accommodate spindle diameters of Ф130mm.

      How does the etching process work in the TC800?

      The TC800 incorporates an etching system configured with a high-efficiency ion source utilizing two filaments for precise substrate preparation.

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