TC800 Ta-C Coating Machine - Advanced Composite Technology by China Suppliers and Factory for Super-Hard Coatings
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Properties | TC800 |
|---|---|
| Coating technology | DCMS/Arc |
| Etching | Ion source with two filaments |
| Equipment size(mm) | Length4100 * Width1850 * Height2500 |
| Volume（m³） | 1 |
| Effective coating area (mm) | Ф650 * 420mm |
| Arc sources | 3 |
| Capacity (number of trees) | 10 |
| MS | 1 |
| Tools/batch（D4*50L) | 1600 |
| Spindle diameter（mm） | Ф130 |
| time/batch | 3h（7batches/day） |
Frequently Asked Questions
What coating technology is integrated into the TC800 system?
The TC800 system utilizes combined DCMS (Direct Current Magnetron Sputtering) and Arc coating technology, supported by one MS source and three Arc sources.
What is the etching configuration of the TC800 equipment?
The system is equipped with an advanced etching process powered by an ion source configured with two filaments.
What are the physical dimensions and volume of the TC800?
The TC800 equipment size measures Length 4100mm * Width 1850mm * Height 2500mm, with a total volume capacity of 1 m³.
What is the effective coating area and spindle diameter?
The system offers an effective coating area of Ф650 * 420mm and features a spindle diameter of Ф130mm.
What is the batch capacity and daily throughput for standard tools?
For standard D4*50L tools, the TC800 has a capacity of 1600 tools per batch, with a system capacity of 10 trees.
How long does one coating cycle take?
The processing time is 3 hours per batch, enabling a high productivity rate of approximately 7 batches per day.