TC800 Ta-C Coating Machine - Advanced Composite Coating Solutions from Leading China Suppliers and Factory
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
Coating Technology
DCMS/Arc technology combined with two-filament ion source etching.
High Capacity
Processes 1,600 tools (D4*50L) per batch with 10 trees capacity.
Fast Cycle Time
Achieves 3 hours per batch, delivering up to 7 batches daily.
Technical Specifications
| Properties | TC800 Specification Details |
|---|---|
| Coating technology | DCMS/Arc |
| Etching | Ion source with two filaments |
| Equipment size(mm) | Length 4100 * Width 1850 * Height 2500 |
| Volume（m³） | 1 |
| Effective coating area (mm) | Ф650 * 420mm |
| Arc sources | 3 |
| Capacity (number of trees) | 10 |
| MS | 1 |
| Tools/batch（D4*50L) | 1600 |
| Spindle diameter（mm） | Ф130 |
| Time/batch | 3h (7 batches/day) |
Frequently Asked Questions
What coating technology does the TC800 use?
The TC800 utilizes advanced DCMS (Direct Current Magnetron Sputtering) and Arc deposition technologies, paired with a two-filament ion source for etching.
What is the production capacity per batch for standard tools?
The system can accommodate up to 1,600 tools (size D4*50L) per batch, with a spindle configuration supporting 10 trees.
How long does a single coating run take?
The processing time is 3 hours per batch, which translates to a high throughput of approximately 7 batches per day.
What are the dimensions and requirements for installation?
The physical dimensions of the equipment are Length 4100mm * Width 1850mm * Height 2500mm, with an internal chamber volume of 1 m³.
What is the effective coating area of the chamber?
The TC800 features an effective coating area of Ф650 * 420mm, allowing for uniform deposition across all loaded workpieces.
How many arc sources and magnetron sputtering (MS) units are integrated?
The TC800 configuration includes 3 arc sources and 1 MS unit to ensure high-quality and flexible coating processes.