MD800 Plus Arc Coating Equipment - High-Capacity Solution from China Suppliers & Factory for Industrial Tool Coating
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
Model
MD800 PLUS
Technology
Arc Ion Plating
Max Temp
600 °C
| Parameter | Specification Details |
|---|---|
| Model No. | MD800 PLUS |
| Coating Technology | Arc ion plating |
| Etching | WET lateral hot filament etching |
| Dimension (mm) | L3750 × W2400 × H2500 |
| Chamber volume (m³) | 1.0 |
| Effective Coating Area (mm) | Φ650 × 400 |
| Max Working Temp. (°C) | 600 |
| Capacity (trees) | 10 |
| Insert Load (APMT1135) | 12000 pcs |
| Round tool Load (D4×50L) | 3600 pcs |
| Hobbing Tool Load (D80×L150) | 30 pcs |
| Max Load (KG) | 500 |
| Spindle diameter (mm) | Φ130 |
| Process Time (h) | AlTiN 6–8 |
Frequently Asked Questions
What coating technology is used in the MD800 PLUS system?
The MD800 PLUS utilizes Arc Ion Plating technology combined with WET lateral hot filament etching for optimal surface preparation and coating deposition.
What is the chamber volume and effective coating area of the machine?
This system features a chamber volume of 1.0 m³ and provides an effective coating area of Φ650 × 400 mm.
What are the loading capacities for different tool types?
The MD800 PLUS can load up to 12,000 pcs of APMT1135 inserts, 3,600 pcs of D4×50L round tools, or 30 pcs of D80×L150 hobbing tools, with a maximum load capacity of 500 KG.
What is the maximum working temperature of the MD800 PLUS?
The system supports a maximum working temperature of up to 600 °C, enabling high-performance thermal coating processes.
How long does the typical AlTiN coating process take?
The typical process time for AlTiN coating on the MD800 PLUS ranges between 6 to 8 hours.