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    MD800 Plus Arc Coating Equipment

    MD800 Plus Arc Coating Equipment - High-Capacity Ion Plating System from China Suppliers & Factory for Cutting Tools

    MD800 Plus is a cutting-edge arc ion plating system designed for high-capacity industrial cutting tool coating lines. Manufactured in China, this advanced system leverages multi-arc ion plating technology along with WET lateral hot filament etching to provide exceptional batch coating production for a variety of tools such as inserts, end mills, drills, and hobbing tools. As one of the leading suppliers in the industry, our system ensures stable adhesion, superior coating quality, and outstanding process compatibility, making it ideal for the most demanding applications in industrial manufacturing. Upgrade your production capabilities with the reliable performance of the MD800 Plus from our trusted factory
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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Coating Technology Arc ion plating
      Max Temp. 600 °C
      Max Load 500 KG
      AlTiN Process Time 6–8 h
      Parameter Specification Details (MD800 PLUS)
      Model No. MD800 PLUS
      Coating Technology Arc ion plating
      Etching WET lateral hot filament etching
      Dimension (mm) L3750 × W2400 × H2500
      Chamber volume (m³) 1.0
      Effective Coating Area (mm) Φ650 × 400
      Max Working Temp. (°C) 600
      Capacity (trees) 10
      Insert Load (APMT1135) 12000 pcs
      Round tool Load (D4×50L) 3600 pcs
      Hobbing Tool Load (D80×L150) 30 pcs
      Max Load (KG) 500
      Spindle diameter (mm) Φ130
      Process Time (h) AlTiN 6–8
      Frequently Asked Questions
      1. What coating technology does the MD800 PLUS utilize?
      The MD800 PLUS uses Arc ion plating technology coupled with WET lateral hot filament etching to ensure superior coating adhesion and surface quality.
      2. What is the maximum load capacity and chamber volume of this machine?
      The system features a chamber volume of 1.0 m³ and supports a maximum load capacity of 500 KG, with a robust spindle diameter of Φ130 mm.
      3. What is the maximum working temperature for the MD800 PLUS?
      The MD800 PLUS can reach a maximum working temperature of 600 °C, making it suitable for high-performance coating applications.
      4. What is the tool loading capacity per batch?
      The system has a capacity of 10 trees and can hold up to 12,000 pcs of APMT1135 inserts, 3,600 pcs of D4×50L round tools, or 30 pcs of D80×L150 hobbing tools per batch.
      5. How long does the AlTiN coating process take?
      The typical process time for AlTiN coating on the MD800 PLUS model ranges between 6 to 8 hours.

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