MD500 Multi-Arc Ion Plating Coating Equipment - Top China Suppliers & Factory for Cutting Tools
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
-
Capability for fast delivery (Get the shortes production process) -
Customized individually
-
High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
|
Model No.
|
MD500 |
|
Coating Technology
|
Arc ion plating |
|
Etching
|
WET lateral hot filament etching |
|
Dimension (mm)
|
L3400 × W2150 × H2500 |
|
Chamber volume (m³)
|
0.7 |
|
Effective Coating Area (mm)
|
Φ410 × 400 |
|
Max Working Temp. (°C)
|
600 |
|
Capacity (trees)
|
5 |
|
Insert Load (APMT1135)
|
6000 pcs |
|
Round tool Load (D4×50L)
|
1800 pcs |
|
Max Load (KG)
|
300 |
|
Spindle diameter (mm)
|
Φ130 |
|
Process Time (h)
|
AlTiN 6–8 |
Frequently Asked Questions (FAQ)
What coating technology does the MD500 model use?
The MD500 utilizes advanced Arc ion plating technology, paired with WET lateral hot filament etching for surface preparation, ensuring superior coating adhesion and quality.
What is the capacity and load limit of the MD500 coating machine?
The system features a 5-tree capacity with a maximum load of 300 KG. It can accommodate up to 6000 pieces of APMT1135 inserts or 1800 pieces of D4×50L round tools per batch.
What are the physical dimensions and chamber volume?
The MD500 has overall dimensions of L3400 × W2150 × H2500 mm, with a total chamber volume of 0.7 m³ and an effective coating area of Φ410 × 400 mm.
What is the maximum working temperature of the machine?
The MD500 is designed to operate at a maximum working temperature of up to 600 °C, making it suitable for high-performance thermal coating processes.
How long does the typical AlTiN coating process take?
The standard process time for an AlTiN (Aluminum Titanium Nitride) coating run on the MD500 ranges between 6 to 8 hours.