MD500 Multi-Arc Ion Plating Coating Equipment - Reliable China Suppliers & Factory for Cutting Tools
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
Max Working Temp
600 °C
Max Load Capacity
300 KG
Chamber Volume
0.7 m³
| Specification Parameter | Value / Details |
|---|---|
| Model No. | MD500 |
| Coating Technology | Arc ion plating |
| Etching | WET lateral hot filament etching |
| Dimension (mm) | L3400 × W2150 × H2500 |
| Chamber volume (m³) | 0.7 |
| Effective Coating Area (mm) | Φ410 × 400 |
| Max Working Temp. (°C) | 600 |
| Capacity (trees) | 5 |
| Insert Load (APMT1135) | 6000 pcs |
| Round tool Load (D4×50L) | 1800 pcs |
| Max Load (KG) | 300 |
| Spindle diameter (mm) | Φ130 |
| Process Time (h) | AlTiN 6–8 |
The MD500 system utilizes advanced Arc Ion Plating technology combined with WET lateral hot filament etching to deliver highly adherent and dense protective coatings.
The MD500 has a maximum load capacity of 300 KG. It can accommodate up to 6,000 pieces of APMT1135 inserts or 1,800 pieces of standard D4×50L round tools per batch.
The physical dimensions of the MD500 coating machine are L3400 × W2150 × H2500 mm, with a total vacuum chamber volume of 0.7 cubic meters.
The typical process time for applying an AlTiN (Aluminum Titanium Nitride) coating with the MD500 ranges between 6 to 8 hours, depending on the target coating thickness and substrate specifications.
The MD500 is engineered to handle a maximum working temperature of up to 600 °C, ensuring optimal thermal conditions for high-performance industrial coatings.