MD200 Arc Coating Equipment from China Suppliers - Compact Factory Solution for Tool Coating and Resharpening
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
Technology
Arc Ion Plating
Max Temp.
500 °C
Max Load
200 KG
Process Time
AlTiN 6–8 h
| Parameter | Specification |
|---|---|
| Model No. | MD200 |
| Coating Technology | Arc ion plating |
| Etching | WET lateral hot filament etching |
| Dimension (mm) | L3400 × W2000 × H2500 |
| Chamber volume (m³) | 0.5 |
| Effective Coating Area (mm) | Φ310 × 400 |
| Max Working Temp. (°C) | 500 |
| Capacity (trees) | 3 |
| Insert Load (APMT1135) | 3600 pcs |
| Round tool Load (D4×50L) | 1000 pcs |
| Max Load (KG) | 200 |
| Spindle diameter (mm) | Φ130 |
| Process Time (h) | AlTiN 6–8 |
Frequently Asked Questions
What coating technology does the MD200 use?
The MD200 utilizes advanced Arc Ion Plating technology combined with WET lateral hot filament etching for optimal surface preparation and coating adhesion.
What is the maximum load capacity and chamber volume of the MD200?
The MD200 features a chamber volume of 0.5 m³ and can handle a maximum load weight of up to 200 KG, with an effective coating area of Φ310 × 400 mm.
How many tools or inserts can the MD200 process per batch?
The system has a batch capacity of 3 trees. It can load up to 3600 pieces of APMT1135 inserts or up to 1000 pieces of D4×50L round tools per cycle.
What is the typical process time for AlTiN coating on the MD200?
For AlTiN coatings, the average process cycle time ranges between 6 to 8 hours depending on the specific coating thickness requirements.
What are the installation dimensions for the MD200 equipment?
The physical dimensions of the MD200 coating machine are L3400 × W2000 × H2500 mm, and it features a spindle diameter of Φ130 mm.