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MD1500 Arc Coating Equipment for Saw Blades | China Suppliers & Factory for PVD Coating Solutions

MD1500 is a specialized arc coating machine designed for the coating of saw blades and band saws, tailored specifically for industrial saw tool manufacturers in China. As a leading factory in this niche, we provide advanced PVD arc coating technology along with WET lateral etching capabilities, ensuring strong adhesion for high-performance coatings. With our customized loading solutions, we cater to the unique production needs of various saw blade and band saw suppliers, making the MD1500 an essential investment for enhancing tool longevity and efficiency

    Product Advantage

    High deposition rate

    The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

    High ionization rate

    Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

    efficient and convenient

    Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

    High impact resistance

    The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

    Product characteristics

    • Product characteristics
      Capability for fast delivery (Get the shortes production process)
    • Product characteristics
      Customized individually
    • Product characteristics
      High stability (More than 10 years ofproduction experience)
    MD Equipment-Arc PVD Coating

    Workpiece:

    42CrMo (38-42HRC)

    GB:42CrMo

    ASME:4140

    JIS:SCM440

    Cutting data:Blind Hole Drilling

    Cutting speed Vc = 70m/min

    Feeding Fn = 0.15mm/r

    Cooling:External cooling, Emulsion

    MD Equipment-Arc PVD Coating (3)

    Result:

    Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

    The coated tool from competitor BHE offers a cuttinglife of 49 meters。

    The cutting life has been improved by 28.6%

    MD Equipment-Arc PVD Coating (1)
    MD Equipment-Arc PVD Coating (10)

    Product Parameter

    Model Number MD1500
    Coating Technology Arc Ion Plating
    Max Temperature 600 °C
    Max Loading Weight 1500 kg
    Parameter Specification Details
    Model No. MD1500
    Coating Technology Arc Ion Plating
    Number of Arc Sources 16
    Equipment Dimensions (mm) L4850 × W2300 × H2700
    Chamber Volume (m³) 1.9
    Effective Coating Area (mm) Φ720 × 900
    Maximum Working Temperature (°C) 600
    Capacity (trees) 12
    Maximum Loading Weight (kg) 1500
    Spindle diameter (mm) Φ130
    Process Time (h) AlTiN 6–8
    Frequently Asked Questions

    What coating technology is integrated into the MD1500 system?

    The MD1500 system utilizes advanced Arc Ion Plating technology, supported by 16 arc sources to deliver high-quality, durable, and uniform coatings.

    What are the dimensions and chamber volume of the MD1500?

    The physical dimensions of the equipment are L4850 × W2300 × H2700 mm, with a spacious vacuum chamber volume of 1.9 m³.

    What is the maximum loading weight and capacity for this model?

    The MD1500 is engineered to handle a maximum loading weight of up to 1500 kg, and features a capacity of 12 trees with a spindle diameter of Φ130 mm.

    What is the maximum working temperature of the coating chamber?

    The system can operate safely and efficiently up to a maximum working temperature of 600°C, making it suitable for a wide range of high-temperature coating processes.

    How long does the AlTiN coating process take on the MD1500?

    The typical process time for applying an AlTiN (Aluminum Titanium Nitride) coating ranges from 6 to 8 hours, depending on specific coating thickness requirements.

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