MD1500 Arc Coating Equipment for Saw Blades & Band Saws - China Suppliers & Factory Solutions
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
Technical Specifications
| System Parameters & Performance | |
|---|---|
| Model No. | MD1500 |
| Coating Technology | Arc Ion Plating |
| Number of Arc Sources | 16 |
| Equipment Dimensions (mm) | L4850 × W2300 × H2700 |
| Chamber Volume (m³) | 1.9 |
| Effective Coating Area (mm) | Φ720 × 900 |
| Maximum Working Temperature (°C) | 600 |
| Capacity (trees) | 12 |
| Maximum Loading Weight (kg) | 1500 |
| Spindle diameter (mm) | Φ130 |
| Process Time (h) | AlTiN 6–8 |
Frequently Asked Questions
What coating technology does the MD1500 utilize?
The MD1500 system utilizes advanced Arc Ion Plating technology, equipped with 16 arc sources to ensure high-density, uniform, and excellent adhesion coatings.
What is the maximum load and capacity of the MD1500 coating machine?
The system supports a maximum loading weight of 1500 kg with a capacity of 12 trees, utilizing a spindle diameter of Φ130 mm.
What are the physical dimensions and installation space requirements?
The physical dimensions of the MD1500 equipment are L4850 × W2300 × H2700 mm, featuring a total chamber volume of 1.9 m³ and an effective coating area of Φ720 × 900 mm.
What is the maximum working temperature of this system?
The MD1500 is engineered to operate reliably up to a maximum working temperature of 600°C, making it suitable for high-performance thermal coatings.
How long does the AlTiN coating process take on the MD1500?
The typical process time for applying an AlTiN coating ranges from 6 to 8 hours, depending on the target coating thickness and batch configuration.