MD1500 Arc Coating Equipment for Saw Blade & Band Saw - Trusted China Suppliers & Factory Solutions
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Specification Parameter | Details & Value |
|---|---|
| Model No. | MD1500 |
| Coating Technology | Arc Ion Plating |
| Number of Arc Sources | 16 |
| Equipment Dimensions (mm) | L4850 × W2300 × H2700 |
| Chamber Volume (m³) | 1.9 |
| Effective Coating Area (mm) | Φ720 × 900 |
| Maximum Working Temperature (°C) | 600 |
| Capacity (trees) | 12 |
| Maximum Loading Weight (kg) | 1500 |
| Spindle diameter (mm) | Φ130 |
| Process Time (h) | AlTiN 6–8 |
Q: What coating technology does the MD1500 use?
The MD1500 system uses advanced Arc Ion Plating technology, which ensures high deposition rates and excellent coating adhesion.
Q: How many arc sources are configured in the MD1500?
The equipment is configured with 16 arc sources to deliver uniform and high-density coatings across the chamber.
Q: What is the maximum capacity and load weight of this system?
The MD1500 has a capacity of 12 trees and can handle a maximum loading weight of up to 1500 kg.
Q: What are the chamber volume and effective coating area dimensions?
It features a chamber volume of 1.9 m³ with an effective coating area of Φ720 × 900 mm.
Q: What is the typical process time for AlTiN coating?
The typical process time for applying an AlTiN coating ranges between 6 to 8 hours, depending on the specific thickness requirements.
Q: What is the maximum working temperature of the machine?
The system is designed to operate safely and efficiently up to a maximum working temperature of 600 °C.