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    GFOUR - Coating Equipment
    gfour pcd coating equipment

    High-Power Pulsed Magnetron Sputtering Coating Equipment - GFOUR from China Suppliers & Factory

    GFOUR is the latest high-power pulsed magnetron sputtering coating equipment from Huasheng, a leading manufacturer and supplier in China. Designed specifically for cutting tool manufacturers and industrial components, GFOUR features four independent magnetron cathodes, each capable of delivering high-power pulse outputs. This innovative equipment includes a highly adaptable bias system that allows for flexible parameter adjustments, ensuring optimal coating performance, With the ability to process full-range coating thicknesses from 0 to 30 μm, GFOUR meets the stringent requirements for surface smoothness, coating density, hardness, and adhesion. Manufacturers seeking advanced coating solutions will benefit from GFOUR's excellent process flexibility and stable production performance, making it a top choice from a trusted factory in China
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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Coating Technology 4th Gen Hybrid
      Max Temperature 650 ℃
      Capacity 7 Trees
      GFOUR Technical Specifications
      Model No. GFOUR
      Coating Technology 4th generation hybrid coating technology
      Etching WET Lateral Etching
      Dimension (mm) L4850*W1600*H2400
      Chamber volume (m³) 0.76
      Effective Coating Area (mm) Ф500*400
      Max Working Temp. (℃) 650
      Capacity (trees) 7
      Insert Load (APMT1135) 8400pcs
      Round tool Load (D4*50L) 2520pcs
      Max Load (KG) 300
      Spindle diameter (mm) Ф130
      Process Time (h) AlTiN: 6~8

      Frequently Asked Questions (FAQ)

      What coating technology does the GFOUR model use?
      The GFOUR model utilizes advanced 4th generation hybrid coating technology combined with WET Lateral Etching to deliver superior coating uniformity and performance.
      What is the capacity and load limit of the GFOUR coating system?
      The GFOUR has a chamber volume of 0.76 m³ and a capacity of 7 trees. It supports a maximum load of 300 KG, holding up to 8,400 pieces of APMT1135 inserts or 2,520 pieces of D4*50L round tools.
      What are the physical dimensions of the GFOUR machine?
      The external dimensions of the GFOUR machine are L4850mm * W1600mm * H2400mm, with a spindle diameter of Ф130mm and an effective coating area of Ф500*400mm.
      What is the maximum working temperature of the system?
      The GFOUR system is engineered to handle high-temperature operations, reaching a maximum working temperature of up to 650℃.
      How long does the AlTiN coating process take?
      The typical process time for AlTiN coating on the GFOUR system ranges from 6 to 8 hours, ensuring optimal deposition quality and adhesion.

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