High-Power Pulsed Magnetron Sputtering Coating Equipment - GFOUR from China Suppliers and Factory
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
-
Capability for fast delivery (Get the shortes production process) -
Customized individually
-
High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Parameter | Specification |
|---|---|
| Model No. | GFOUR |
| Coating Technology | 4th generation hybrid coating technology |
| Etching | WET Lateral Etching |
| Dimension (mm) | L4850 * W1600 * H2400 |
| Chamber Volume (m³) | 0.76 |
| Effective Coating Area (mm) | Ф500 * 400 |
| Max Working Temp. (℃) | 650 |
| Capacity (trees) | 7 |
| Insert Load (APMT1135) | 8,400 pcs |
| Round Tool Load (D4*50L) | 2,520 pcs |
| Max Load (KG) | 300 |
| Spindle Diameter (mm) | Ф130 |
| Process Time (h) | AlTiN: 6 ~ 8 |
1. What coating technology does the GFOUR model utilize?
The GFOUR model utilizes advanced 4th generation hybrid coating technology combined with WET Lateral Etching to ensure superior coating adhesion and performance.
2. What is the production capacity of the GFOUR system per batch?
The system features a 7-tree capacity, allowing it to load up to 8,400 pieces of APMT1135 inserts or 2,520 pieces of D4*50L round tools in a single cycle.
3. What is the maximum load weight and chamber volume?
The GFOUR coating machine has a chamber volume of 0.76 m³ and is designed to support a maximum load weight of up to 300 KG.
4. What is the typical process time for an AlTiN coating run?
For standard AlTiN coatings, the typical process time ranges between 6 to 8 hours, depending on the specific coating thickness and recipe requirements.
5. What are the physical dimensions and space requirements for this machine?
The physical dimensions of the GFOUR system are L4850mm * W1600mm * H2400mm. Adequate clearance around the machine is recommended for operation and maintenance.
6. What is the effective coating area and maximum working temperature?
The effective coating area is Ф500 * 400 mm, and the system can safely operate at a maximum working temperature of up to 650℃.