High-Power Pulsed Magnetron Sputtering Coating Equipment - GFOUR by China Suppliers & Factory
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Specification Parameter | Details & Value |
|---|---|
| Model No. | GFOUR |
| Coating Technology | 4th generation hybrid coating technology |
| Etching | WET Lateral Etching |
| Dimension（mm） | L4850*W1600*H2400 |
| Chamber volume（m³） | 0.76 |
| Effective Coating Area（mm） | Ф500*400 |
| Max Working Temp.（℃） | 650 |
| Capacity（trees） | 7 |
| Insert Load（APMT1135） | 8400pcs |
| Round tool Load（D4*50L） | 2520pcs |
| Max Load（KG） | 300 |
| Spindle diameter（mm） | Ф130 |
| Process Time（h） | AlTiN: 6~8 |
The GFOUR model utilizes the advanced 4th generation hybrid coating technology combined with WET Lateral Etching for high-efficiency surface treatments.
The outer dimensions of the GFOUR system are L4850 * W1600 * H2400 mm, and it features a chamber volume of 0.76 m³ with an effective coating area of Ф500 * 400 mm.
The system supports a maximum load capacity of 300 KG on a Ф130 mm spindle diameter, and can operate at a maximum working temperature of 650℃.
It has a loading capacity of 7 trees, which accommodates up to 8,400 pieces of APMT1135 inserts or 2,520 pieces of D4*50L round tools per batch.
For AlTiN coatings, the typical process time ranges between 6 to 8 hours depending on specific workflow requirements.