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High-Power Pulsed Magnetron Sputtering Coating Equipment - GFOUR by China Suppliers and Factory

GFOUR is the latest high-power pulsed magnetron sputtering coating equipment from Huasheng, a leading factory in China. This advanced system features four magnetron cathodes, each providing independent high-power pulse output, and boasts a versatile bias system that allows for flexible parameter adjustments. GFOUR supports a comprehensive coating thickness range from 0 to 30 µm, making it ideal for cutting tool manufacturers and industrial component suppliers with stringent demands for surface smoothness, coating density, hardness, and adhesion. With its commitment to high coating performance, GFOUR also ensures exceptional process flexibility and stable production reliability, meeting the needs of the competitive industrial market

    Product Advantage

    High deposition rate

    The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

    High ionization rate

    Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

    efficient and convenient

    Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

    High impact resistance

    The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

    Product characteristics

    • Product characteristics
      Capability for fast delivery (Get the shortes production process)
    • Product characteristics
      Customized individually
    • Product characteristics
      High stability (More than 10 years ofproduction experience)
    MD Equipment-Arc PVD Coating

    Workpiece:

    42CrMo (38-42HRC)

    GB:42CrMo

    ASME:4140

    JIS:SCM440

    Cutting data:Blind Hole Drilling

    Cutting speed Vc = 70m/min

    Feeding Fn = 0.15mm/r

    Cooling:External cooling, Emulsion

    MD Equipment-Arc PVD Coating (3)

    Result:

    Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

    The coated tool from competitor BHE offers a cuttinglife of 49 meters。

    The cutting life has been improved by 28.6%

    MD Equipment-Arc PVD Coating (1)
    MD Equipment-Arc PVD Coating (10)

    Product Parameter

    Specifications Details
    Model No.
    GFOUR
    Coating Technology
    4th generation hybrid coating technology
    Etching
    WET Lateral Etching
    Dimension(mm)
    L4850*W1600*H2400
    Chamber volume(m³)
    0.76
    Effective Coating Area(mm)
    Ф500*400
    Max Working Temp.(℃)
    650
    Capacity(trees)
    7
    Insert Load(APMT1135)
    8400pcs
    Round tool Load(D4*50L)
    2520pcs
    Max Load(KG)
    300
    Spindle diameter(mm)
    Ф130
    Process Time(h)
    AlTiN:6~8
    Frequently Asked Questions

    What coating technology does the GFOUR model use?

    The GFOUR model utilizes advanced 4th generation hybrid coating technology paired with WET Lateral Etching to deliver superior surface preparation and high-performance thin-film deposition.

    What is the load capacity of the GFOUR coating machine?

    The system features a maximum load capacity of 300 KG, supporting up to 7 trees and utilizing a spindle diameter of Ф130 mm.

    How many inserts or round tools can be processed in a single batch?

    The GFOUR can accommodate up to 8,400 pieces of APMT1135 inserts or 2,520 pieces of D4*50L round tools per coating cycle.

    What is the typical processing time for AlTiN coatings?

    The standard processing time for applying an AlTiN coating is approximately 6 to 8 hours.

    What are the dimensions and chamber volume of the system?

    The physical dimensions of the GFOUR are L4850 * W1600 * H2400 mm, with a chamber volume of 0.76 m³ and an effective coating area of Ф500 * 400 mm.

    What is the maximum working temperature of the chamber?

    The GFOUR chamber is engineered to support a maximum working temperature of up to 650℃.

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