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    High-Performance ta-C/DLC Coating Equipment TC800 PLUS | China Suppliers & Factory Solutions

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    The TC800 PLUS is a state-of-the-art ta-C / DLC coating equipment developed by Huasheng, designed specifically for manufacturers seeking high-hardness, low-friction coatings. This reliable solution offers stable production efficiency and outstanding industrial performance. By integrating advanced plasma etching, magnetron sputtering, and arc ion plating technologies, the TC800 PLUS facilitates the deposition of high-performance ta-C coatings for a diverse range of applications, including cutting tools, molds, automotive components, medical devices, and precision industrial parts. With a typical process time of just 3-6 hours and an effective coating area of Φ650 × 400 mm, it supports a maximum loading weight of 500 kg. As a compact and cost-effective DLC coating solution, our equipment positions China as a leader among suppliers in the industrial coating market, making it an ideal choice for factories aiming to enhance their production capabilities.

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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB:42CrMo

      ASME:4140

      JIS:SCM440

      Cutting data:Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling:External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result:

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Model No.
      TC800 PLUS
      Coating Technology
      Plasma Etching + Magnetron Sputtering + Arc Ion Plating
      Etching
      WET Lateral Etching
      Dimension
      L3750 × W1800 × H2300 mm
      Chamber volume
      1 m³
      Effective Coating Area
      Φ650 × 400 mm
      Max Working Temp
      200°C
      Loading Capacity
      2400 pcs, D4 × 50L
      Max Load
      500 kg
      Spindle Diameter
      Φ130 mm
      Arc Source
      3 × Arc + 1 × Cathode
      Process Time
      3–6 h
      Frequently Asked Questions
      What coating technologies are integrated into the TC800 PLUS?
      The TC800 PLUS combines three advanced technologies: Plasma Etching, Magnetron Sputtering, and Arc Ion Plating, along with WET Lateral Etching for optimal surface preparation and coating.
      What is the loading capacity and maximum weight limit of the TC800 PLUS?
      The system features a maximum weight capacity of 500 kg and can accommodate up to 2400 pieces of D4 × 50L sized components.
      What are the dimensions and chamber volume of this coating system?
      The external dimensions are L3750 × W1800 × H2300 mm, offering a chamber volume of 1 m³ and an effective coating area of Φ650 × 400 mm.
      What is the typical processing time for a coating cycle?
      A standard coating process cycle on the TC800 PLUS takes between 3 to 6 hours.
      What is the maximum working temperature of the TC800 PLUS?
      The system operates at a maximum working temperature of up to 200°C.
      What are the specifications of the arc source and spindle?
      The TC800 PLUS is equipped with an arc source configuration of 3 × Arc + 1 × Cathode, and features a spindle diameter of Φ130 mm.

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