High-Performance ta-C Coating Equipment TC800 PLUS-F - China Suppliers & Factory for Industrial Applications
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
Model Number
TC800 PLUS-F
Coating Technology
Hybrid ta-C DLC
Cycle Time
3 – 6 hours
Power Consumption
50 kW
| Specification Parameter | Technical Details |
|---|---|
| Model No. | TC800 PLUS-F |
| Coating Technology | Hybrid ta-C DLC coating technology |
| Etching | WET Lateral Hot Filament Etching |
| Dimension | L4950 × W3400 × H2600 mm |
| Chamber volume | 1 m³ |
| Effective Coating Area | Φ650 × 400 mm |
| Max Working Temp | 200°C |
| End Mill Capacity (D4×50L) | 2400 pcs |
| Max Load | 350 |
| Cycle Time (h) | 3–6 h |
| Voltage | 3×380/220V (3L+N+PE) |
| Power | 50 kW |
Frequently Asked Questions
What coating technology is used in the TC800 PLUS-F?
The TC800 PLUS-F utilizes advanced Hybrid ta-C DLC coating technology combined with WET Lateral Hot Filament Etching to deliver high-performance surface treatments.
What is the capacity for processing end mills?
This system has an end mill capacity of up to 2400 pieces (based on standard D4×50L end mills) with a maximum load rating of 350.
What are the physical dimensions and chamber volume of the machine?
The external dimensions of the TC800 PLUS-F are L4950 × W3400 × H2600 mm, featuring a spacious chamber volume of 1 m³ and an effective coating area of Φ650 × 400 mm.
What are the power and electrical specifications required?
The system requires a power supply of 50 kW and operates on a voltage configuration of 3×380/220V (3L+N+PE).
How long is the typical coating process cycle?
The cycle time for the coating process ranges from 3 to 6 hours depending on the specific application requirements.
What is the maximum working temperature of the chamber?
The TC800 PLUS-F is designed to operate at a maximum working temperature of 200°C.