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    Composite Ion Coating Equipment.jpg

    High-Performance HD500 Composite Ion Coating Equipment from China Suppliers & Factory for Advanced Coating Solutions

    The HD500 is a groundbreaking product from China's leading suppliers, built on an innovative composite coating technology platform. This advanced technology seamlessly integrates high-ionization sputtering and arc processes, resulting in films that showcase exceptional versatility. The HD500 excels at enhancing the performance of hard-to-machine materials like stainless steel and titanium alloys, significantly extending their service life. This cutting-edge technology not only paves the way for future advancements in coating processes but also provides remarkable flexibility. It is poised to meet the needs of both small-scale coating production and in-depth research and development, making it an ideal choice for those seeking top-quality solutions from a trusted factory in China.
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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Technical Specifications

      Name Parameter
      Coating technology Brand-new composite coating technology
      Etching Lateral ion source (hot filament)
      Multi-arc sources (number) 6
      Magnetron cathodes (number) 1
      Equipment size (mm) length3400 * width1600 * height2600
      Chamber volume (m³) 0.7
      Effective coating area (mm) Ф410 * 400
      Maximum working temperature (℃) 700
      Loading capacity (number of trees) 5
      Blade loading (APMT1135) 6000 pcs
      Rod blade loading capacity (D4*50L) 1800 pcs
      Maximum loading weight (KG) 300
      Shaft diameter Ф130
      Process time AlTiN: 6 ~ 8 h

      Frequently Asked Questions

      What coating technology and etching system are utilized in this equipment?

      The system utilizes brand-new composite coating technology paired with a lateral ion source (hot filament) etching method.

      What is the cathode configuration of the machine?

      The machine is configured with 6 multi-arc sources and 1 magnetron cathode.

      What is the maximum working temperature of the equipment?

      The maximum operating temperature reachable during processing is 700 ℃.

      What is the total loading capacity and weight limit?

      It accommodates 5 trees with a maximum loading weight of 300 KG, holding up to 6000 pcs of APMT1135 blades or 1800 pcs of D4*50L rod blades.

      What are the chamber dimensions and effective coating area?

      The chamber volume is 0.7 m³ with an effective coating area of Ф410*400 mm, while the overall machine size is length 3400 * width 1600 * height 2600 mm.

      How long does the AlTiN coating process typically take?

      The standard process time for AlTiN coating is 6 to 8 hours.

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