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    MD800 Plus Arc Coating Equipment

    High-Capacity MD800 Plus Arc Coating Equipment from China Suppliers - Industrial Tool Coating Factory Solutions

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    The MD800 Plus is an advanced high-capacity arc ion plating system tailored for industrial cutting tool coating lines in China. As one of the leading suppliers in the industry, we leverage cutting-edge multi-arc ion plating technology and WET lateral hot filament etching to facilitate efficient batch coating production for inserts, end mills, drills, and hobbing tools. This factory-equipped system guarantees stable adhesion, superior coating quality, and excellent process compatibility, meeting the rigorous demands of industrial applications. Discover the reliability and innovation that the MD800 Plus delivers as part of your manufacturing process.

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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Model
      MD800 PLUS
      Technology
      Arc Ion Plating
      Max Temp
      600 °C
      Max Load
      500 KG
      Technical Specifications
      Parameter Specification Details
      Model No. MD800 PLUS
      Coating Technology Arc ion plating
      Etching WET lateral hot filament etching
      Dimension (mm) L3750 × W2400 × H2500
      Chamber volume (m³) 1.0
      Effective Coating Area (mm) Φ650 × 400
      Max Working Temp. (°C) 600
      Capacity (trees) 10
      Insert Load (APMT1135) 12000 pcs
      Round tool Load (D4×50L) 3600 pcs
      Hobbing Tool Load (D80×L150) 30 pcs
      Max Load (KG) 500
      Spindle diameter (mm) Φ130
      Process Time (h) AlTiN 6–8
      Frequently Asked Questions
      Q What coating technology does the MD800 PLUS utilize?
      The MD800 PLUS utilizes advanced Arc Ion Plating technology combined with WET lateral hot filament etching to deliver highly precise, uniform, and durable coatings.
      Q What is the maximum tool capacity of this system per batch?
      The system has a capacity of 10 trees and can load up to 12,000 pieces of APMT1135 inserts, 3,600 pieces of D4×50L round tools, or 30 pieces of D80×L150 hobbing tools.
      Q What are the dimensions and chamber volume of the MD800 PLUS?
      The machine dimensions are L3750 × W2400 × H2500 mm. It features a spacious chamber volume of 1.0 m³ with an effective coating area of Φ650 × 400 mm.
      Q What is the maximum working temperature and load weight?
      The MD800 PLUS is engineered to operate up to a maximum working temperature of 600°C and supports a maximum load weight of 500 KG on a Φ130 mm spindle.
      Q How long does a typical AlTiN coating process take?
      The standard process time for an AlTiN coating cycle on the MD800 PLUS ranges between 6 to 8 hours, ensuring optimal layer structure and adhesion.

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