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    High-Capacity MD800 Plus Arc Coating Equipment for Industrial Tools - China Suppliers Factory

    Introducing the MD800 Plus, a state-of-the-art high-capacity arc ion plating system ideal for industrial cutting tool coating lines. As one of the leading suppliers in China, our system utilizes advanced multi-arc ion plating technology combined with WET lateral hot filament etching, ensuring optimal performance for batch coating production of inserts, end mills, drills, and hobbing tools. The MD800 Plus guarantees stable adhesion, superior coating quality, and excellent process compatibility, making it the perfect choice for demanding industrial applications. Trust our factory to provide innovative solutions for your coating needs

      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB:42CrMo

      ASME:4140

      JIS:SCM440

      Cutting data:Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling:External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result:

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Technical Specifications
      Parameter Specification Details
      Model No. MD800 PLUS
      Coating Technology Arc ion plating
      Etching WET lateral hot filament etching
      Dimension (mm) L3750 × W2400 × H2500
      Chamber volume (m³) 1.0
      Effective Coating Area (mm) Φ650 × 400
      Max Working Temp. (°C) 600
      Capacity (trees) 10
      Insert Load (APMT1135) 12,000 pcs
      Round tool Load (D4×50L) 3,600 pcs
      Hobbing Tool Load (D80×L150) 30 pcs
      Max Load (KG) 500
      Spindle diameter (mm) Φ130
      Process Time (h) AlTiN 6–8
      Frequently Asked Questions
      What coating technology is used in the MD800 PLUS?
      The MD800 PLUS utilizes advanced Arc Ion Plating technology combined with WET lateral hot filament etching to ensure superior coating adhesion and quality.
      What is the maximum loading capacity of this system?
      The machine supports a maximum load capacity of 500 KG. It can accommodate up to 12,000 pieces of APMT1135 inserts, 3,600 pieces of D4×50L round tools, or 30 pieces of D80×L150 hobbing tools.
      What are the physical dimensions and chamber volume of the MD800 PLUS?
      The system dimensions are L3750 × W2400 × H2500 mm, featuring a chamber volume of 1.0 m³ and an effective coating area of Φ650 × 400 mm.
      What is the typical process time for AlTiN coating?
      The standard process time required for AlTiN coating on the MD800 PLUS ranges between 6 to 8 hours.
      What is the maximum working temperature of the machine?
      The MD800 PLUS is designed to operate safely and efficiently up to a maximum working temperature of 600 °C.

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