High-Capacity MD800 Plus Arc Coating Equipment - China Suppliers & Factory for Industrial Tool Coating
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Technical Specifications | |
|---|---|
| Model No. | MD800 PLUS |
| Coating Technology | Arc ion plating |
| Etching | WET lateral hot filament etching |
| Dimension (mm) | L3750 × W2400 × H2500 |
| Chamber volume (m³) | 1.0 |
| Effective Coating Area (mm) | Φ650 × 400 |
| Max Working Temp. (°C) | 600 |
| Capacity (trees) | 10 |
| Insert Load (APMT1135) | 12000 pcs |
| Round tool Load (D4×50L) | 3600 pcs |
| Hobbing Tool Load (D80×L150) | 30 pcs |
| Max Load (KG) | 500 |
| Spindle diameter (mm) | Φ130 |
| Process Time (h) | AlTiN 6–8 |
What coating technology does the MD800 PLUS utilize?
The MD800 PLUS utilizes advanced Arc Ion Plating technology combined with WET lateral hot filament etching for optimal coating adhesion and performance.
What is the loading capacity for various cutting tools?
The machine has a high capacity designed for industrial production: it can hold up to 12,000 pieces of APMT1135 inserts, 3,600 pieces of D4×50L round tools, or 30 pieces of D80×L150 hobbing tools.
What is the maximum load weight and working temperature?
The MD800 PLUS supports a maximum load weight of 500 KG and can operate at a maximum working temperature of up to 600 °C.
What are the chamber size and effective coating dimensions?
The system features a chamber volume of 1.0 m³ with an effective coating area of Φ650 × 400 mm. The overall external dimensions of the machine are L3750 × W2400 × H2500 mm.
How long does a typical AlTiN coating process take?
A standard AlTiN coating run takes approximately 6 to 8 hours of processing time, depending on specific layer thickness and requirements.