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    HD800 Hybrid PVD Coating Equipment

    HD800 Hybrid PVD Coating Equipment - China Suppliers and Factory for Superior Coating Solutions

    Introducing the HD800, a cutting-edge hybrid PVD coating equipment from Huasheng, a leading China supplier in advanced industrial solutions. This state-of-the-art technology is specifically engineered for cutting tool manufacturers and industrial users demanding consistent coating quality, enhanced batch capacity, and adaptable process development. The HD800 harnesses Huasheng’s innovative composite coating technology platform, effectively integrating arc ion plating, DC magnetron sputtering, and HiPIMS technology into a single, versatile system. This multifunctionality empowers manufacturers to produce dense coatings with exceptional adhesion and smooth surface quality, significantly enhancing the performance of challenging materials such as stainless steel, titanium alloy, hardened steel, and high-alloy steel. Partner with Huasheng, your go-to factory for high-performance coating solutions in China, and elevate your production capabilities today.
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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Model

      HD800

      Max Load

      300 kg

      Max Temperature

      600°C

      AlTiN Process Time

      6–8 h

      Technical Specifications

      Model No. HD800
      Coating Technology Brand-new hybrid composite coating technology
      Etching Lateral ion source / hot filament
      Multi-arc Sources 6
      Magnetron Cathodes 1
      Equipment Size L3750 × W2400 × H2500 mm
      Maximum Working Temperature 600°C
      Loading Capacity 10
      Insert Load 12,000 pcs
      Drill Load 3,600 pcs
      Maximum Loading Weight 300 kg
      Shaft Diameter Φ130 mm
      Process Time AlTiN: 6–8 h

      Frequently Asked Questions

      What coating technology is integrated into the HD800 system?
      The HD800 utilizes a brand-new hybrid composite coating technology combining 6 multi-arc sources and 1 magnetron cathode for enhanced coating performance and versatility.
      What are the batch loading capabilities for cutting tools?
      The system provides high-volume batch capacity, supporting up to 12,000 pcs of inserts or 3,600 pcs of drills, with a total maximum loading weight of 300 kg and a shaft diameter of Φ130.
      What etching methods are used for surface pre-treatment?
      The machine employs lateral ion source and hot filament etching methods, ensuring optimal adhesion and surface preparation prior to coating deposition.
      What is the typical cycle time for an AlTiN coating batch?
      The standard process cycle time for AlTiN coating in the HD800 model ranges between 6 to 8 hours depending on the recipe and workload.
      What are the footprint dimensions and thermal limits of HD800?
      The equipment dimensions are L3750 × W2400 × H2500 mm, with a maximum operating temperature capability of up to 600°C.

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