HD800 Hybrid PVD Coating Equipment by China Suppliers - Advanced Technology from Leading Factory
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Parameter | Specification Details |
|---|---|
| Model No. | HD800 |
| Coating Technology | Brand-new hybrid composite coating technology |
| Etching | Lateral ion source / hot filament |
| Multi-arc Sources | 6 |
| Magnetron Cathodes | 1 |
| Equipment Size | L3750 × W2400 × H2500 mm |
| Chamber Volume | 1 m³ |
| Effective Coating Area | Φ650 × 400 mm |
| Maximum Working Temperature | 600°C |
| Loading Capacity | 10 |
| Insert Load | 12000 pcs |
| Drill Load | 3600 pcs |
| Maximum Loading Weight | 300 kg |
| Shaft Diameter | Φ130 mm |
| Process Time | AlTiN: 6–8 h |
What coating technology does the HD800 model use?
The HD800 model utilizes a brand-new hybrid composite coating technology, combined with a lateral ion source / hot filament etching process to ensure high-quality and durable coatings.
What is the capacity limit of the HD800 coating machine?
The system supports a maximum loading weight of 300 kg, with a loading capacity of 10. Specifically, it can accommodate up to 12,000 pieces of inserts or 3,600 pieces of drills per batch.
What are the dimensions and chamber volume of the equipment?
The overall equipment size is L3750 × W2400 × H2500 mm. It features a spacious chamber volume of 1 m³ and provides an effective coating area of Φ650 × 400 mm.
What is the maximum working temperature of the HD800?
The HD800 system is designed to operate at a maximum working temperature of up to 600°C, making it suitable for a wide range of high-temperature coating processes.
How long does the AlTiN coating process take?
The standard process time for an AlTiN (Aluminum Titanium Nitride) coating cycle on the HD800 ranges from 6 to 8 hours.
How many arc sources and cathodes are integrated into the system?
The HD800 system is equipped with 6 multi-arc sources and 1 magnetron cathode to deliver precise and uniform coating layers.