HD500 Composite Ion Coating Equipment - Advanced Technology from China Suppliers & Factory for Hard-to-Machine Materials
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Name | Parameter |
|---|---|
| Coating technology | Brand-new composite coating technology |
| Etching | Lateral ion source (hot filament) |
| Multi-arc sources (number) | 6 |
| Magnetron cathodes (number) | 1 |
| Equipment size (mm) | length 3400 * width 1600 * height 2600 |
| Chamber volume (m³) | 0.7 |
| Effective coating area (mm) | Ф410 * 400 |
| Maximum working temperature (℃) | 700 |
| Loading capacity (number of trees) | 5 |
| Blade loading (APMT1135) | 6000pcs |
| Rod blade loading capacity (D4*50L) | 1800pcs |
| Maximum loading weight (KG) | 300 |
| Shaft diameter | Ф130 |
| Process time | AlTiN: 6~8h |
What coating technology does this equipment utilize?
This equipment features a brand-new composite coating technology designed for high-performance applications.
What is the maximum working temperature of the machine?
The equipment can operate at a maximum working temperature of up to 700 ℃.
What are the loading capacities for blades and rods?
The loading capacity is 6000pcs for APMT1135 blades and 1800pcs for D4*50L rod blades, with a maximum loading weight of 300 KG.
How many multi-arc sources and magnetron cathodes are configured?
The system is configured with 6 multi-arc sources and 1 magnetron cathode for optimal coating efficiency.
What are the physical dimensions and chamber volume?
The overall equipment size is 3400mm (length) * 1600mm (width) * 2600mm (height) with a chamber volume of 0.7 m³.
What is the typical process time for AlTiN coating?
The standard process time for AlTiN coating ranges from 6 to 8 hours.