HD500 Composite Ion Coating Equipment - Advanced Technology from China Suppliers and Factory for Enhanced Durability
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Name | Parameter |
|---|---|
|
Coating technology
|
Brand-new composite coating technology |
|
Etching
|
Lateral ion source (hot filament) |
| Multi-arc sources (number) | 6 |
| Magnetron cathodes (number) | 1 |
|
Equipment size (mm)
|
length3400*width1600*height2600 |
| Chamber volume (m³) | 0.7 |
| Effective coating area (mm) | Ф410*400 |
|
Maximum working temperature (℃)
|
700 |
| Loading capacity (number of trees) | 5 |
| Blade loading (APMT1135) | 6000pcs |
| Rod blade loading capacity (D4*50L) | 1800pcs |
|
Maximum loading weight (KG)
|
300 |
| Shaft diameter | Ф130 |
|
Process time
|
AlTiN：6~8h |
Frequently Asked Questions
What coating technology and etching method does this equipment use?
The equipment utilizes a brand-new composite coating technology combined with a lateral ion source (hot filament) etching process.
What are the physical dimensions and chamber volume of the machinery?
The overall equipment size is length 3400mm * width 1600mm * height 2600mm, and it features a chamber volume of 0.7 m³.
What is the maximum working temperature and loading weight capacity?
The maximum working temperature reaches up to 700 ℃, and the system supports a maximum loading weight of 300 KG.
How many cathodes and arc sources are integrated into the system?
The equipment is configured with 6 multi-arc sources and 1 magnetron cathode.
What is the specific blade loading capacity for different types?
It has a loading capacity of 5 trees, which translates to a blade loading of 6000pcs for APMT1135 and a rod blade loading capacity of 1800pcs for D4*50L.
What is the process time required for AlTiN coating?
The process time required for AlTiN coating is approximately 6 to 8 hours.