HD500 Composite Ion Coating Equipment - Advanced Solution by China Suppliers & Factory for Enhanced Film Durability
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Name | Parameter |
|---|---|
|
Coating technology
|
Brand-new composite coating technology |
|
Etching
|
Lateral ion source (hot filament) |
|
Multi-arc sources (number)
|
6 |
|
Magnetron cathodes (number)
|
1 |
|
Equipment size (mm)
|
length3400*width1600*height2600 |
|
Chamber volume (m³)
|
0.7 |
|
Effective coating area (mm)
|
Ф410*400 |
|
Maximum working temperature (℃)
|
700 |
|
Loading capacity (number of trees)
|
5 |
|
Blade loading (APMT1135)
|
6000pcs |
|
Rod blade loading capacity (D4*50L)
|
1800pcs |
|
Maximum loading weight (KG)
|
300 |
|
Shaft diameter
|
Ф130 |
|
Process time
|
AlTiN：6~8h |
Frequently Asked Questions (FAQ)
What coating technology and etching processes does this equipment use?
This system utilizes a brand-new composite coating technology coupled with lateral ion source (hot filament) etching to ensure high-quality coating performance.
What are the physical dimensions and chamber volume of the equipment?
The equipment size is 3400 mm in length, 1600 mm in width, and 2600 mm in height, with an overall chamber volume of 0.7 m³.
How many multi-arc sources and magnetron cathodes are configured?
The machine is configured with 6 multi-arc sources and 1 magnetron cathode to optimize deposition rates and coating uniformity.
What is the maximum working temperature of this coating system?
This equipment can safely operate up to a maximum working temperature of 700 ℃.
What is the loading capacity for blades and rods?
It features a loading capacity of 5 trees, allowing for up to 6000 pieces of APMT1135 blades or 1800 pieces of D4*50L rod blades, with a maximum loading weight limit of 300 KG.
How long does the AlTiN coating process take?
The typical process time for applying an AlTiN coating run is between 6 and 8 hours.