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    stainless steel vacuum coating system.jpg

    HD series Stainless Steel PVD Coating Machine

    The HD series are built upon Huasheng's brand-new composite coating technology platform, enabling a composite process framework integrating high-ionization sputtering and arc processes. The films fabricated through this technology exhibit broader versatility. Notably, they demonstrate distinct advantages when dealing with hard-to-machine materials, including stainless steel and titanium alloys. This results in a substantial increase in service life. 

    Moreover, this technology offers more potential for future process advancements. Simultaneously, it features excellent flexibility, making it capable of meeting the requirements of small-scale coating production as well as process research and development.

    • Brand-new Composite Ion Coating Equipment of HD Series 
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      Technical Characteristics

      Arc

      ✔ Optimize plasma anode to enhance film performance

      ✔ Plasma-assisted power supply, high target material utilization rate, lower cost

      ✔ Quick-change cathode magnetic field, compatible with different coating materials

      ✔ Hidden arc-starting structure, replaceable and easy to maintain

      HiPIMS&DCMS

      ✔ Multiple sputtering modes meet the demands of more materials

      ✔ High ionization rate and high deposition rate simultaneously

      ✔ Fewer droplets, smoother surface

      ✔ Low interior stress and better adhesion

      ✔ Easier to reconcile the contradiction between film hardness and stress adjustment

      HD800 Coating Equipment Parameter

      Name Parameter
      Coating technology Brand-new composite coating technology
      Etching Lateral ion source (hot filament)
      Multi-arc sources (number) length3750*width2400*height2500
      Magnetron cathodes (number) 6
      Equipment size (mm) 1
      Chamber volume (m³) 1
      Effective coating area (mm) Φ650 × 400
      Maximum working temperature (℃) 600 ℃
      Loading capacity (number of trees) 10
      Loading capacity of inserts (APMT1135) 12000pcs
      Loading capacity of drills (D4*50L) 3600pcs
      Maximum loading weight (KG) 300
      Shaft diameter Ф130
      Process time AlTiN：6~8h

      WCC800 Equipment Layout

      HD800 Coating Equipment Parameter

      HuaSheng ® HLM300 Milling performance

      Case 1: Carbon Steel (P20) Milling

      Milling performance

      (Tool data)：OMPQ-4E-100

      (Workpiece)：P20  HRC32

      Cutting data

      Processing：

      • Milling - Slotting
      • Cutting speed Vc = 110m/min
      • Feeding Fz = 0.04mm
      • Cutting depth ap = 3mm
      • Cutting width  ae =10mm
      • Cooling：Cutting fluid
      • Tool removal:  flank wear width Vb ≥ 0.08mm.
      • The HLM300 coated tool can process for 300 minutes, while the competing coated tool can only process for 220 minutes. Additionally, the HLM300 coating exhibits less wear and the cutting edge remains more intact.

      Date source:Terminal Laborotary

      HLM300 300min Wear-1

      HLM300 300min Wear

      HLM300 300min Wear-2

      Competitor 220min Wear

      HDR: Specialized Coating for High-Hardness Steel Milling

      Case 1: Carbon Steel (P20) Milling

      Steel Milling

      Cutting Tool ：D6R3*9*50*d6

      Workpiece: S136（52HRC）

      Condition：Bottom Milling

      • Vc = 179m/min
      • Fz = 0.1mm/z
      • Ae=0.07mm
      • Ap = 0.04mm
      • Cooling: Water Cooling

      Test Results：

      • Tool Life Criterion: Flank wear (Vb) reaches 40μm
      • BDR Coating Tool Life: 540min；
      • HDR Coating Tool Life: 720min；
      • Conclusion: 30% Performance Improvement。

      Data Source: Huasheng Laboratory

      Flank Wear-2

      360min Flank Wear（23μm）HDR

      Flank Wear

      360min Flank Wear（40μm）Competitor

      Welcome to contact us

      After more than ten years of technological accumulation, Huasheng has achieved the quality of magnetic control, multi-arc ion plating and DLC plating equipment on par with international standards. In 2023, the G4 Super HIPIMS coating equipment independently developed by the company adopts an integrated cathode technology, surpassing the limitations of traditional arc evaporation and magnetron sputtering. Its performance has reached the international advanced level and it is the first set in China. In addition, the HA800 composite coating equipment won the second prize of the 2021 Guangdong Science and Technology Award for Technological Invention and the certification of Guangdong Famous and High-quality High-tech Products.
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