GFOUR - Coating Equipment
15 +
Years Experience
700 +
Installations Worldwide
OEM
Solutions Available
30 +
Countries & Regions
Smooth Surface
High smoothness, droplet-free surface, extremely low friction coefficient, and nearly defect-free surface quality.
Strong Wear Resistance
Combines high hardness, high density, and strong coating-substrate adhesion, with outstanding wear resistance, significantly improving the service life of cutting tools and molds.
Low-Stress Coating
Low stress; while providing high wear resistance, the coating has extremely high toughness, maintaining cutting edge integrity without coating cracking or peeling.
Flexible Ionization Control
Adjustable ionization rate, allowing flexible matching of coating performance. The process is flexible, and the coating can be either thick or thin.
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0.5~30μm
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max.3μm/h
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Smooth coatingwithout droplets
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High adhesionstrength
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High Hardness & High Density
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Low Stress
Technical Feature Display:
Coating Features: While maintaining a smooth surface, the crystal structure can be freely adjusted, allowing flexible matching of coating density and hardness.
While maintaining high hardness and high density, the coating features low stress, helping protect cutting edge integrity and prevent coating cracking or peeling.
Model No. |
GFOUR |
| Coating Technology | 4th generation hybrid coating technology |
| Etching | WET Lateral Etching |
| Dimension（mm） | L4850*W1600*H2400 |
Chamber volume（m³） |
0.76 |
Effective Coating Area（mm） |
Ф500*400 |
Max Working Temp.（℃） |
650 |
Capacity（trees） |
7 |
| Insert Load（APMT1135） | 8400pcs |
| Round tool Load（D4*50L） | 2520pcs |
| Max Load（KG） | 300 |
| Spindle diameter（mm） | Ф130 |
| Process Time（h） | AlTiN:6~8 |
GFOUR HiPIMS Coating List
| Name | Components | Color | thickness/um | Hardness/GPa | Residual stress/GPa | Application |
|---|---|---|---|---|---|---|
| U1 | AlTiN-based | Dark Gray | 0.5-6 | 38±2 | -3.0±1 | Abrasive machining/ smooth surface finishes |
| U3 | AlTiN-based | Dark Gray | 9.0±20% | 38±2 | -3.0±1 | Heavy-duty machining |
| S2 | AlTiSiN | Bronze | 1-3 | 40±2 | -4.0±1 | Finish machining general purpose / high-hardness milling / stainless steel turning / taps |
| HSN3 | AlTiSiN | Dark magenta | 3.0±15% | 40±2 | -4.0±1 | High-hardness milling / stainless steel turning |
| HTB | TiB2 | Silver | 1.5±10% | 35±2 | -3.5±1 | General Machining of Titanium Alloy |
| R2 | ALCrN | Dark Gray | 3±15% | 35±2 | -4.5±1 | Taps, die punches, steel part milling/drilling |
| T1 | TiN | Gold | 4.5±20% | 32±2 | -3.0±1 | General purpose |
| T5 | TiCN | Bronze | 3±15% | 32±2 | -4.0±1 | Punching, injection molding, and cutting tool applications |
GFOUR HiPIMS Coating Equipment Application Cases
Application of GFOUR U Series in Milling
Tool data:
• APMT1135PDER, D17
Workpiece:
• Cr12MoV (~48HRC)
(JIS SKD11, AISI D2, DIN 1.2601)
Test condition: end face milling
• cutting speed: Vc = 117m/min
• feed speed: Fz = 0.23mm/z
• cutting depth: ap = 0.1mm
• cooling width: ae = 12.75mm
• cooling methode: air cooing
testing result:
• The GFOUR-U2 coating exhibits a 70% increase in cutting life compared to the Competitor1.
Date source: HuaSheng Cutting Center
Application of GFOUR U Series in Heavy-Duty Milling
Tool date:
LNCX1906-CR3.5
LNCQ190906-CR5
Workpiece Material:
• C45
Test Conditions:
• External Gear Milling for Port Machinery
• cutting speed: Vc = 120m/min
• Feed Rate: Fn = 90mm/r
• Cooling Method: Air cooling
Test Results:
The tool exhibited normal wear.
Tool life outperformed the LM coating by 60%.
Data Source:
End Customer
Application of GFOUR S Series in Small-Diameter Tools
Tool Type:
• D1R0.5
Workpiece:
• SKD11 (60HRC)
Test Conditions: Face Milling
• Cutting Speed Vc = 56.52m/min
• Feeding Fz = 0.022mm/z
• Cutting depth Ap = 0.02mm
• Cutting width Ae = 0.025mm
• Cooling Method: Air Cool
Testing Results:
Tool Change Criteria: Flank wear exceeds 30 μm
The GFOUR-S2 coating provided a 33% longer tool life compared to competitor BDR, with a smaller wear value
Data Source: End customer
Application of GFOUR U Series in Heavy-Duty Milling
The GFour coating features low stress, smooth surface, and adjustable hardness and toughness, effectively addressing the pain points of thread taps' wear resistance and poor chip evacuation.