G4plus——HIPIMS Coating Machine
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0.5~30μm
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max.3μm/h
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Smooth coating with no droplets

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Good adhesion
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Controllable dense coating
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No limitation in coating targets
Tool data: TNMG160408-BF
Workpiece:304(150~180HB)
Cutting data:
Continuous turning of outer circle
Cutting speed: Vc =211m/min
Feeding: Fn = 0.18mm/r
Cutting depth: ap = 1.4mm
Cooling:Emulsion
Test result:
G4PRO-ST coating exhibits a 44% increasein cutting life compared to the competitor H.
Source: Terminal test cutting

Case1: Stainless steel turning(Rough Machining)
Cutting life/piece
Case2: High hardness mold steel milling (62HRC)
Cutting life/H
Tool data:R3
Test bench: Brother(16000)
Workpiece:
DC53(62HRC)
Cutting data:3D Profile Milling
Cutting speed Vc = 170m/s
Feeding F = 1500mm/min
Cutting depth ap = 0.03mm
Cutting width ae = 0.1mm
Cooling:oil
Test result:
Off Standards:Surface roughness of the workpiece, Ra > 1µm
Conclusion Analysis: G4PLUS-SN3 coating exhibits a 33% increase in cutting life compared to the competitor’s coating.
Source: Terminal test cutting

G4PLUS-SN3 8h

Competitor 6h
Tool data:
LNCX1906-CR3.5
LNCQ190906-CR5
Workpiece:
C45
Cutting Data:
External gear milling of port machinery
Cutting speed Vc=120m/min
Feed per tooth Fn=90mm/r
Cooling:Air
Test Result:
The tool wears out normally, and its service life is 60% better than Competitor coating.
Source: end customer

Case3: Gear milling
processability
| Properties | G4PLUS |
| Coating technology | Fourth generation composite coating technology |
| Etching | HET |
| Equipment size(mm) | Length3750*Width1650*Height2700 |
| Volume(m³) | 0.7 |
| Effective coating area (mm) | Ф410*400 |
| Maximum working temperature(℃) | 700 |
| Capacity (number of trees) | 5 |
| Insert load (APMT1135) | 6000pcs |
| End mill load (D4*50L) | 1800pcs |
| Maximum loading weight(KG) | 300 |
| Spindle diameter(mm) | Ф130 |
| Process time(h) | AlTiN:6~8 |


HD500