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    dlc1500-1.jpg

    DLC1500 DLC Coating Equipment - High Output Industrial Solutions from China's Leading Suppliers and Factory

    The DLC1500 is a state-of-the-art DLC coating machine proudly developed in China, perfect for industrial mass production. This advanced equipment integrates magnetron sputtering and PECVD technology to generate low-friction and wear-resistant DLC coatings, ensuring smooth surface quality and reliable adhesion. With a generous chamber volume of 2 m³, the DLC1500 offers a larger effective coating area and a robust loading capacity of 1000 kg, making it an ideal choice for manufacturers looking for high output and consistent batch coating performance. As a leading factory among suppliers, we ensure that the DLC1500 meets the rigorous demands of modern manufacturing processes
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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Model No.
      DLC1500
      Technology
      MS + PECVD
      Chamber Volume
      2m³
      Max Temp.
      <200°C
      Parameter Specification Technical Data
      Model No. DLC1500
      Coating Technology MS + PECVD
      Etching SET
      Dimension L4900 × W2000 × H2750 mm
      Chamber volume 2m³
      Effective Coating Area Φ940 × 1000 mm
      Coating Deposition Temperature <200°C
      Capacity Made-to-order
      Max Loading Weight 100 kg
      Spindle Diameter Max. Φ350 mm
      Processing Time 6–8 h
      Frequently Asked Questions
      Q: What coating technology is integrated into the DLC1500?
      The DLC1500 system utilizes a combination of Magnetron Sputtering (MS) and Plasma Enhanced Chemical Vapor Deposition (PECVD) technologies to achieve high-performance coatings.
      Q: What is the maximum coating deposition temperature for this model?
      The coating deposition temperature is kept low, running below 200°C, which protects temperature-sensitive substrate materials from thermal deformation.
      Q: What are the chamber volume and effective coating area dimensions?
      The DLC1500 features a spacious 2m³ chamber volume with an effective coating area of Φ940 × 1000 mm.
      Q: How long does a typical processing cycle take?
      A standard processing cycle for the DLC1500 takes approximately 6 to 8 hours.
      Q: What is the maximum weight and spindle size the machine can support?
      The equipment can handle a maximum loading weight of 100 kg and accommodates a spindle diameter of up to Φ350 mm.
      Q: Is the production capacity customizable?
      Yes, the production capacity of the DLC1500 is made-to-order, allowing configuration modifications to match specific manufacturing requirements.

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