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DLC1500 DLC Coating Equipment for Industrial Mass Production - Top China Suppliers and Factory Solutions

The DLC1500 is an advanced large-capacity DLC coating machine ideal for industrial mass production, manufactured by leading suppliers in China. This innovative machine utilizes a combination of magnetron sputtering and PECVD technology, ensuring the creation of low-friction, wear-resistant DLC coatings with exceptional surface quality and reliable adhesion, With an impressive 2 m³ chamber volume, a larger effective coating area, and a remarkable 1000 kg loading capacity, the DLC1500 stands out for manufacturers seeking higher output and consistent batch coating performance. As a trusted factory in the field, we ensure that our products meet the highest standards, making the DLC1500 an excellent choice for industries looking to enhance their coating processes

    Product Advantage

    High deposition rate

    The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

    High ionization rate

    Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

    efficient and convenient

    Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

    High impact resistance

    The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

    Product characteristics

    • Product characteristics
      Capability for fast delivery (Get the shortes production process)
    • Product characteristics
      Customized individually
    • Product characteristics
      High stability (More than 10 years ofproduction experience)
    MD Equipment-Arc PVD Coating

    Workpiece:

    42CrMo (38-42HRC)

    GB:42CrMo

    ASME:4140

    JIS:SCM440

    Cutting data:Blind Hole Drilling

    Cutting speed Vc = 70m/min

    Feeding Fn = 0.15mm/r

    Cooling:External cooling, Emulsion

    MD Equipment-Arc PVD Coating (3)

    Result:

    Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

    The coated tool from competitor BHE offers a cuttinglife of 49 meters。

    The cutting life has been improved by 28.6%

    MD Equipment-Arc PVD Coating (1)
    MD Equipment-Arc PVD Coating (10)

    Product Parameter

    Model No.
    DLC1500
    Coating Technology
    MS + PECVD
    Etching
    SET
    Dimension
    L4900 × W2000 × H2750
    Chamber Volume
    2m³
    Effective Coating Area
    Φ940 × 1000 mm
    Deposition Temperature
    <200°C
    Capacity
    Made-to-order
    Max Loading Weight
    100 kg
    Spindle Diameter
    Max. Φ350 mm
    Processing Time
    6–8 h
    Frequently Asked Questions
    What coating technology does the DLC1500 model use?
    The DLC1500 utilizes a combination of Magnetron Sputtering (MS) and Plasma-Enhanced Chemical Vapor Deposition (PECVD) technologies to achieve high-quality, durable coatings.
    What is the maximum loading capacity and spindle diameter for this machine?
    The DLC1500 supports a maximum loading weight of 100 kg, and it can accommodate a spindle diameter of up to a maximum of Φ350 mm.
    What is the processing time required for a coating cycle?
    The standard processing time for the DLC1500 system ranges between 6 to 8 hours per cycle, depending on the specific coating requirements and substrate materials.
    Can the capacity of the DLC1500 system be customized?
    Yes, the production capacity of the DLC1500 is made-to-order, ensuring that the system is configured to align with your specific manufacturing volume requirements.
    What are the chamber volume and effective coating dimensions?
    The system features a spacious chamber volume of 2m³ with an effective coating area of Φ940 × 1000 mm, allowing for efficient processing of medium to large-scale parts.
    What is the operating temperature for the coating deposition?
    The deposition process operates at a low temperature of less than 200°C, making it ideal for treating temperature-sensitive substrates without compromising their structural integrity.

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