DLC1500 DLC Coating Equipment - China Suppliers for High-Quality Industrial Coatings from Trusted Factory

DLC1500 is an advanced large-capacity DLC coating machine specifically engineered for industrial mass production in China. This high-performance machine utilizes cutting-edge magnetron sputtering and PECVD technology to deliver low-friction, wear-resistant DLC coatings with exceptional surface quality and reliable adhesion. With a generous 2 m³ chamber volume, the DLC1500 offers a larger effective coating area and an impressive loading capacity of 1000 kg, making it an ideal choice for manufacturers seeking enhanced output and consistent batch coating performance. As a leading supplier and manufacturer, our factory ensures that the DLC1500 meets the stringent demands of modern industrial applications, providing superior solutions for high-volume coating needs

Product Advantage

High deposition rate

The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

High ionization rate

Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

efficient and convenient

Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

High impact resistance

The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

Product characteristics

Capability for fast delivery (Get the shortes production process)
Customized individually
High stability (More than 10 years ofproduction experience)

Workpiece:

42CrMo (38-42HRC)

GB：42CrMo

ASME：4140

JIS：SCM440

Cutting data：Blind Hole Drilling

Cutting speed Vc = 70m/min

Feeding Fn = 0.15mm/r

Cooling：External cooling, Emulsion

Result：

Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

The coated tool from competitor BHE offers a cuttinglife of 49 meters。

The cutting life has been improved by 28.6%

Product Parameter

Product Details

Model No.	DLC1500
Coating Technology	MS + PECVD
Etching	SET
Dimension	L4900 × W2000 × H2750
Chamber volume	2m³
Effective Coating Area	Φ940 × 1000 mm
Coating Deposition Temperature	<200°C
Capacity	Made-to-order
Max Loading Weight	100 kg
Spindle Diameter	Max. Φ350 mm
Processing Time	6–8 h

Frequently Asked Questions

What coating technology is used in the DLC1500 system?

The DLC1500 system utilizes a combination of MS (Magnetron Sputtering) and PECVD (Plasma Enhanced Chemical Vapor Deposition) technologies to deliver high-quality coatings.

What is the processing temperature for this coating system?

The coating deposition temperature for the DLC1500 is low-temperature friendly, operating at less than 200°C (<200°C) to protect substrate integrity.

What are the maximum load capacity and spindle size limitations?

The system supports a maximum loading weight of 100 kg, and it accommodates a maximum spindle diameter of Φ350 mm.

How long does a typical processing cycle take?

The standard processing time for a complete coating cycle with the DLC1500 ranges from 6 to 8 hours.

Can the capacity of the DLC1500 be customized?

Yes, the production capacity is made-to-order, allowing configurations to be tailored to specific manufacturing requirements.