DLC Coating Machine - High-Performance Wear-Resistant Solutions from China Suppliers & Factory
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Model | DLC800PRO |
| Coating Technology | magnetron sputtering+PECVD |
| Coating Type | Cr/WC/a-C:H |
| Etching | SET |
| Cathodes (number) | 4 |
| Equipment Size | Length4100*Width1200*Hight2500 |
| Cavity Volume | 0.8 |
| Effective Coating Area | Ф650*400 |
| Coating Deposition Temperature | ＜200 |
| Capacity (number of trees) | 10 |
| Max. Loading Weight (KG) | 500 |
| Shaft Diameter (mm) | Ф130 |
| Processing time (h) | 6~8 |
Q: What coating technology does the DLC800PRO model utilize?
The DLC800PRO coating system integrates advanced magnetron sputtering and PECVD (Plasma Enhanced Chemical Vapor Deposition) technologies to deliver high-quality surface coatings.
Q: What types of coatings can be applied using this machine?
This equipment is specifically designed to deposit Cr/WC/a-C:H coatings, providing excellent wear resistance and low friction coefficients.
Q: What is the deposition temperature during the coating process?
The coating deposition temperature is kept low, operating at less than 200°C (＜200), which prevents thermal deformation of the substrate materials.
Q: What is the maximum load capacity and batch size of the system?
The DLC800PRO can handle a maximum loading weight of up to 500 KG and has a configuration capacity that supports up to 10 trees per batch.
Q: How long does a typical processing cycle take?
The standard processing time for a complete coating cycle ranges from 6 to 8 hours, depending on the specific application requirements.