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    DLC Coating Machine
    Dlc Coating Process

    DLC Coating Machine - High-Performance Wear-Resistant Solutions from China Suppliers & Factory

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    Durable and Low-Friction DLC Coating Deposition Machine

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    Introducing the DLC series vacuum coating equipment, proudly developed by Huasheng, a leading China manufacturer and supplier. This cutting-edge machine combines ion source, magnetron sputtering (MS), and PECVD technologies to efficiently deposit high-quality diamond-like carbon (DLC) coatings. These advanced coatings are characterized by exceptional properties, including high hardness, outstanding wear resistance, low friction, corrosion resistance, and anti-sticking capabilities.

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    Designed with simplicity in mind, this system eliminates the need for an external ionization source. Its innovative compound magnetic field design enhances ionization efficiency, providing a dense, uniform film structure with a deposition speed exceeding 1µm/h, which greatly boosts productivity.

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    Operating at low temperatures (,

    With an integrated plasma cleaning function, this machine requires minimal external maintenance, making it an efficient and cost-effective choice for users. It guarantees a clean processing environment and consistent coating performance, solidifying Huasheng's reputation as a top factory in DLC coating solutions in China.

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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Model DLC800PRO
      Coating Technology magnetron sputtering+PECVD
      Coating Type Cr/WC/a-C:H
      Etching SET
      Cathodes (number) 4
      Equipment Size Length4100*Width1200*Hight2500
      Cavity Volume 0.8
      Effective Coating Area Ф650*400
      Coating Deposition Temperature ＜200
      Capacity (number of trees) 10
      Max. Loading Weight (KG) 500
      Shaft Diameter (mm) Ф130
      Processing time (h) 6~8
      DLC (2)
      Frequently Asked Questions

      Q: What coating technology does the DLC800PRO model utilize?

      The DLC800PRO coating system integrates advanced magnetron sputtering and PECVD (Plasma Enhanced Chemical Vapor Deposition) technologies to deliver high-quality surface coatings.

      Q: What types of coatings can be applied using this machine?

      This equipment is specifically designed to deposit Cr/WC/a-C:H coatings, providing excellent wear resistance and low friction coefficients.

      Q: What is the deposition temperature during the coating process?

      The coating deposition temperature is kept low, operating at less than 200°C (＜200), which prevents thermal deformation of the substrate materials.

      Q: What is the maximum load capacity and batch size of the system?

      The DLC800PRO can handle a maximum loading weight of up to 500 KG and has a configuration capacity that supports up to 10 trees per batch.

      Q: How long does a typical processing cycle take?

      The standard processing time for a complete coating cycle ranges from 6 to 8 hours, depending on the specific application requirements.

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