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    DLC Coating Machine
    Dlc Coating Process

    DLC Coating Machine - High-Performance Wear-Resistant Solutions from China Suppliers & Factory

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    High-Performance Wear-Resistant DLC Coating Deposition Machine

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    Introducing the advanced DLC series vacuum coating equipment, a cutting-edge solution developed by Huasheng, one of the leading China suppliers in the coating technology industry. This innovative machine combines ion source, magnetron sputtering (MS), and PECVD technologies to efficiently deposit high-quality diamond-like carbon (DLC) coatings. These coatings are renowned for their exceptional hardness, superior wear resistance, low friction, anti-corrosion, and anti-sticking properties.

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    The design of this system emphasizes simplicity and efficiency, eliminating the need for an additional ionization source. Its unique compound magnetic field design significantly enhances ionization efficiency, resulting in a dense and uniform film structure. With a deposition speed exceeding 1 μm/h, this machine substantially boosts productivity, making it an essential choice for factories aiming to increase output.

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    Operating at low temperatures (,

    Furthermore, the integrated plasma cleaning function provides a maintenance-free solution for your coating requirements, enhancing user-friendliness and cost-effectiveness. This feature guarantees a clean process environment and consistent coating performance, solidifying Huasheng as a trusted factory for high-quality DLC coating solutions.

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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Technical Specifications
      Model DLC800PRO
      Coating Technology magnetron sputtering+PECVD
      Coating Type Cr/WC/a-C:H
      Etching SET
      Cathodes (number) 4
      Equipment Size Length4100*Width1200*Hight2500
      Cavity Volume 0.8
      Effective Coating Area Ф650*400
      Coating Deposition Temperature ＜200
      Capacity (number of trees) 10
      Max. Loading Weight (KG) 500
      Shaft Diameter (mm) Ф130
      Processing time (h) 6~8
      DLC (2)
      Frequently Asked Questions
      What coating technology is used in the DLC800PRO?
      The DLC800PRO utilizes a combination of magnetron sputtering and PECVD (Plasma Enhanced Chemical Vapor Deposition) technology to deliver high-quality coatings.
      What is the deposition temperature during the coating process?
      The coating deposition temperature for the DLC800PRO is kept below 200°C, making it suitable for temperature-sensitive substrates.
      What are the dimensions and load capacity of the equipment?
      The equipment size is Length 4100mm * Width 1200mm * Height 2500mm, with a maximum loading weight capacity of 500 KG.
      How long does a typical processing cycle take?
      The standard processing time for a coating cycle with the DLC800PRO ranges from 6 to 8 hours.
      What type of coatings can this system deposit?
      The system is designed to deposit Cr/WC/a-C:H type coatings, which offer excellent wear resistance and low friction coefficients.

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