DLC Coating Machine from China Suppliers: Wear-Resistant & Anti-Friction Solution by Leading Factory
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Parameter | Specification Details |
|---|---|
| Model | DLC800PRO |
| Coating Technology | Magnetron sputtering + PECVD |
| Coating Type | Cr / WC / a-C:H |
| Etching | SET |
| Cathodes (number) | 4 |
| Equipment Size | Length 4100 * Width 1200 * Height 2500 mm |
| Cavity Volume | 0.8 m³ |
| Effective Coating Area | Ф650 * 400 mm |
| Coating Deposition Temperature | ＜ 200 ℃ |
| Capacity (number of trees) | 10 |
| Max. Loading Weight (KG) | 500 kg |
| Shaft Diameter (mm) | Ф130 mm |
| Processing time (h) | 6 ~ 8 hours |
What coating technology is utilized in the DLC800PRO?
The DLC800PRO system utilizes a combination of magnetron sputtering and Plasma Enhanced Chemical Vapor Deposition (PECVD) technology to apply high-quality coatings.
What is the typical coating deposition temperature for the DLC800PRO?
The coating deposition temperature for this system is kept low, running at less than 200 ℃, which is ideal for temperature-sensitive substrates.
What is the maximum loading weight and capacity of the equipment?
The DLC800PRO can handle a maximum loading weight of up to 500 KG and has a configuration capacity to accommodate 10 trees.
What types of coatings can the DLC800PRO deposit?
The machine is designed to deposit high-performance coatings, specifically Cr / WC / a-C:H coating types.
How long does the processing cycle take for this system?
The processing time for a standard batch operation ranges between 6 to 8 hours depending on specific coating requirements.