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    DLC Coating Machine
    Dlc Coating Process

    DLC Coating Machine from China Factory - Wear-Resistant & Anti-Friction Coatings by Leading Suppliers

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    Wear-resistant and Anti-friction DLC Coating Deposition Machine from Leading China Suppliers

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    The DLC series vacuum coating equipment, developed by our renowned China factory, combines innovative ion source technology, magnetron sputtering (MS), and PECVD methods to rapidly apply high-quality diamond-like carbon (DLC) coatings. These advanced coatings are known for their exceptional properties, including superior hardness, outstanding wear resistance, minimal friction, and excellent anti-corrosion and anti-sticking qualities.

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    Featuring a streamlined hardware design, this system eliminates the need for an additional ionization source. The unique compound magnetic field design significantly enhances ionization efficiency, resulting in a dense and uniform film structure with a deposition speed exceeding 1μm/h, thus maximizing productivity.

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    Operating at low temperatures (,

    Additionally, the integrated plasma cleaning function reduces the need for external maintenance, ensuring a user-friendly, cost-effective solution. This feature guarantees a clean processing environment and consistent coating performance, establishing our China factory as a top choice among suppliers for DLC coating equipment.

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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Model DLC800PRO
      Coating Technology magnetron sputtering+PECVD
      Coating Type Cr/WC/a-C:H
      Etching SET
      Cathodes (number) 4
      Equipment Size Length4100*Width1200*Hight2500
      Cavity Volume 0.8
      Effective Coating Area Ф650*400
      Coating Deposition Temperature ＜200
      Capacity (number of trees) 10
      Max. Loading Weigh (KG) 500
      Shaft Diameter (mm) Ф130
      Processing time (h) 6~8
      DLC (2)
      Frequently Asked Questions
      Q1: What coating technology is used in the DLC800PRO model?
      A1: The DLC800PRO utilizes a combination of magnetron sputtering and PECVD (Plasma-Enhanced Chemical Vapor Deposition) technology to deliver high-quality Cr/WC/a-C:H coatings.
      Q2: What is the maximum loading weight and capacity of this equipment?
      A2: The equipment can handle a maximum loading weight of 500 KG and has a capacity for up to 10 trees.
      Q3: How long does a typical coating process take?
      A3: The processing time for the DLC800PRO ranges between 6 to 8 hours depending on the specific coating requirements.
      Q4: What are the physical dimensions and effective coating area of the machine?
      A4: The overall equipment size is Length 4100 * Width 1200 * Height 2500 mm, with an effective coating area of Ф650*400 mm.
      Q5: What is the deposition temperature required for the coating process?
      A5: The coating deposition temperature is kept low, operating at less than 200°C, which is ideal for temperature-sensitive substrates.
      Q6: How many cathodes are integrated into the DLC800PRO?
      A6: The DLC800PRO system is equipped with 4 cathodes to ensure uniform and efficient coating deposition.

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