Customized PVD Coating Machine for Circular Saw Blades - China Suppliers and Factory Solutions
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
-
Capability for fast delivery (Get the shortes production process) -
Customized individually
-
High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Properties | WO1500 Specification |
|---|---|
| Coating technology | Arc ion plating |
| Etching | WET lateral hot wire etching |
| Arc sources | 12 |
| Equipment size (mm) | Length 4500 × Width 2300 × Height 2700 |
| Volume (m³) | 1.9 |
| Effective coating area (mm) | Ф800 × 900 |
| Maximum working temperature (°C) | 400 |
| Power (kW) | 150 |
| Capacity (number of trees) | Three trees or four trees |
| Saw blades load (Spacing of 15mm) |
|
| Maximum loading weight (KG) | 1000 |
| Spindle diameter (mm) | Ф285, Ф315, Ф460 |
| Process time (h) | AlTiCrXN: 8 – 9 |
What coating technology and etching method does the WO1500 use?
The WO1500 utilizes advanced Arc Ion Plating technology combined with WET lateral hot wire etching for superior substrate surface preparation and adhesion.
What is the maximum payload capacity and working temperature?
The system supports a maximum loading weight of up to 1000 KG and can operate at maximum working temperatures reaching 400°C.
What is the effective coating dimensions and equipment footprint?
The effective coating area is Ф800 × 900 mm with a chamber volume of 1.9 m³. The overall machine dimensions are 4500 mm (L) × 2300 mm (W) × 2700 mm (H).
How many saw blades can be processed per batch?
With a spacing of 15 mm, the 3-tree configuration holds 100 pcs (D285) or 50 pcs (D460), while the 4-tree configuration holds 200 pcs (D315).
What is the standard cycle time for AlTiCrXN coatings?
The typical process execution duration for AlTiCrXN coatings on the WO1500 system ranges between 8 to 9 hours.
What power supply is required to operate the system?
The WO1500 equipment requires a connected power rating of 150 kW to run its 12 arc sources and thermal processing systems.