Customized PVD Coating Machine for Band Saws - Leading China Suppliers and Factory Solutions
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Model | BLD |
| Coating Technology | Arc ion plating |
| Etching | SET |
| Arc Sources | 4 |
| Equipment size(mm) | Length 5400 * Width 3200 * Height 3200 |
| Volume（m³） | 1.8 |
| Allowed saw blade size (mm) | internal diameter ≥ Ф560mm, external diameter ≤ Ф1360mm |
| Max. allowed band saw height (mm) | 100 |
| Maximum working temperature（℃） | 400 |
| Maximum loading weight（KG） | 600 |
| Power（kW） | 100 |
| Rotation Speed（r/min） | 1~15 |
| Coating thickness（μm） | 2~5 |
| Process time（h） | 8~10 |
Q: What coating technology and etching process does the BLD model use?
The BLD model utilizes advanced Arc Ion Plating coating technology combined with the SET etching process to ensure high-quality surface coatings.
Q: What sizes of saw blades are compatible with the BLD coating equipment?
The equipment allows saw blades with an internal diameter of ≥Ф560mm and an external diameter of ≤Ф1360mm. The maximum allowed band saw height is 100mm.
Q: What are the maximum loading capacity and temperature limits?
The system supports a maximum loading weight of 600 KG and can operate at a maximum working temperature of 400 ℃.
Q: How long does the coating process take, and what is the resulting thickness?
The typical process time ranges from 8 to 10 hours, which yields a precise coating thickness of 2 to 5 μm.
Q: What are the physical dimensions and volume of this machine?
The BLD equipment has physical dimensions of 5400mm (Length) * 3200mm (Width) * 3200mm (Height), with an internal volume capacity of 1.8 m³.
Q: What are the power and rotation speed specifications?
The system operates at a power rating of 100 kW and supports an adjustable rotation speed of 1 to 15 r/min.