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    Pvd Coating Applications

    Customized PVD Coating Machine for Band Saw Tools - China Suppliers & Factory Solutions

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    Specialized Coating Equipment for Band Saw Tools

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    Introducing the BLD series, Huasheng's innovative PVD coating machine designed specifically for band saw tool applications. As a leading manufacturer in China, our BLD series features fully automated and intelligent operation capabilities. The unique clamping and structural design enhance the durability and cutting efficiency of band saw tools, making it an essential product from one of the top suppliers in the industry.

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    Utilizing advanced physical vapor deposition (PVD) technology, the BLD series provides ultra-thin, wear-resistant coatings that significantly boost the hardness, thermal stability, and corrosion resistance of band saw blades. This results in a remarkable extension of tool life and improved cutting performance, particularly when dealing with demanding materials such as stainless steel, high-strength alloy steel, and cast iron. Trust Huasheng, your go-to factory for high-quality coating solutions.

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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Coating Technology
      Arc Ion Plating
      Max Temperature
      400 ℃
      Max Loading Weight
      600 KG
      Power
      100 kW
      Parameter / Feature Specification Details
      Model BLD
      Coating Technology Arc ion plating
      Etching SET
      Arc Sources 4
      Equipment size (mm) Length 5400 * Width 3200 * Height 3200
      Volume (m³) 1.8
      Allowed saw blade size (mm) Internal diameter ≥ Ф560mm, external diameter ≤ Ф1360mm
      Max. allowed band saw height (mm) 100
      Maximum working temperature (℃) 400
      Maximum loading weight (KG) 600
      Power (kW) 100
      Rotation Speed (r/min) 1 ~ 15
      Coating thickness (μm) 2 ~ 5
      Process time (h) 8 ~ 10
      Frequently Asked Questions (FAQ)
      What coating technology does the BLD model use?
      The BLD model utilizes advanced Arc Ion Plating coating technology combined with SET etching to ensure high-performance surface treatments.
      What are the maximum weight and volume capacities of the equipment?
      The system supports a maximum loading weight of 600 KG and features a chamber volume of 1.8 cubic meters.
      What saw blade sizes are compatible with this machine?
      It is designed to accommodate saw blades with an internal diameter of ≥ Ф560mm and an external diameter of ≤ Ф1360mm. The maximum allowed band saw height is 100mm.
      What is the process time and expected coating thickness?
      The standard process cycle takes between 8 to 10 hours, producing a precise coating thickness ranging from 2 to 5 μm.
      What are the power and temperature requirements for operation?
      The equipment operates at a power level of 100 kW and is capable of reaching a maximum working temperature of 400 ℃.
      What are the physical dimensions of the BLD coating equipment?
      The physical size of the machinery is 5400 mm in length, 3200 mm in width, and 3200 mm in height.

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