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    Pvd Coating Applications

    Customized PVD Coating Machine for Band Saw Tools - China Suppliers & Factory

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    Specialized PVD Coating Equipment for Band Saw Tools

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    The BLD series is Huasheng's latest innovation in PVD coating machines specifically designed for band saw tool applications. As a leading manufacturer and China factory, we offer cutting-edge solutions featuring fully automated and intelligent operation. The unique clamping and equipment structure of the BLD series enhances the durability and cutting efficiency of band saw tools.

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    Utilizing advanced physical vapor deposition (PVD) technology, the BLD series provides ultra-thin, wear-resistant coatings that significantly improve the hardness, thermal stability, and corrosion resistance of band saw blades. This results in a longer tool life and superior cutting performance, particularly for challenging materials such as stainless steel, high-strength alloy steel, and cast iron. Trust in Huasheng, your reliable suppliers in the industry, to deliver exceptional quality and performance with our specialized coating equipment.

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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Coating Technology

      Arc ion plating

      Max Temperature

      400 ℃

      Max Load Weight

      600 KG

      Process Time

      8 ~ 10 h

      Technical Parameter Specification Value
      Model BLD
      Coating Technology Arc ion plating
      Etching SET
      Arc Sources 4
      Equipment size (mm) Length 5400 * Width 3200 * Height 3200
      Volume (m³) 1.8
      Allowed saw blade size (mm) Internal diameter ≥ Ф560mm, external diameter ≤ Ф1360mm
      Max. allowed band saw height (mm) 100
      Maximum working temperature (℃) 400
      Maximum loading weight (KG) 600
      Power (kW) 100
      Rotation Speed (r/min) 1 ~ 15
      Coating thickness (μm) 2 ~ 5
      Process time (h) 8 ~ 10

      Frequently Asked Questions

      What coating technology is used in the BLD model?
      The BLD model utilizes advanced Arc ion plating coating technology, combined with SET etching, to ensure high-quality and durable surface treatments.
      What are the allowable dimensions for saw blades in this equipment?
      The equipment accommodates saw blades with an internal diameter of ≥ Ф560mm and an external diameter of ≤ Ф1360mm. The maximum allowed band saw height is 100mm.
      What is the maximum load capacity and working temperature of the BLD machine?
      The BLD coating system supports a maximum loading weight of 600 KG and can operate at a maximum working temperature of 400 ℃.
      How long does a typical coating process cycle take?
      A standard process cycle takes between 8 to 10 hours, resulting in a coating thickness ranging from 2 to 5 μm.
      What are the power requirements and physical dimensions of the equipment?
      The machine has a power rating of 100 kW. Its physical dimensions are Length 5400mm * Width 3200mm * Height 3200mm, with a total volume capacity of 1.8 m³.

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