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    Custom MD1500 Arc Coating Equipment for Saw Blades & Band Saws - China Factory Suppliers

    Introducing the MD1500, a state-of-the-art customized arc coating equipment specifically designed for the saw blade and band saw manufacturing industry. As a leading choice among China suppliers and factory operators, the MD1500 ensures stable PVD arc coating and efficient WET lateral etching. With its strong coating adhesion capabilities and tailored loading solutions, it meets the diverse production needs of saw tool manufacturers. Elevate your manufacturing process with the MD1500, where quality and customization converge for optimal performance

      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB:42CrMo

      ASME:4140

      JIS:SCM440

      Cutting data:Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling:External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result:

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Technology

      Arc Ion Plating (16 Sources)

      Max Loading

      1500 kg (12 Trees)

      Max Temp

      600 °C

      Technical Specifications
      Parameter Specification Value
      Model No. MD1500
      Coating Technology Arc Ion Plating
      Number of Arc Sources 16
      Equipment Dimensions (mm) L4850 × W2300 × H2700
      Chamber Volume (m³) 1.9
      Effective Coating Area (mm) Φ720 × 900
      Maximum Working Temperature (°C) 600
      Capacity (trees) 12
      Maximum Loading Weight (kg) 1500
      Spindle diameter (mm) Φ130
      Process Time (h) AlTiN 6–8
      Frequently Asked Questions (FAQ)
      What coating technology does the MD1500 use?
      The MD1500 utilizes advanced Arc Ion Plating technology, integrated with 16 arc sources to ensure a highly efficient, dense, and uniform coating deposition process.
      What is the maximum loading capacity and volume of the chamber?
      The equipment features a 1.9 m³ chamber volume, supporting a maximum loading weight of 1500 kg with a capacity of up to 12 trees.
      What are the physical dimensions and effective coating area of the MD1500?
      The overall equipment dimensions are L4850 × W2300 × H2700 mm, and it provides an effective coating area of Φ720 × 900 mm.
      What is the maximum working temperature of the system?
      The MD1500 is engineered to operate at a maximum working temperature of up to 600 °C, making it suitable for high-performance thermal coatings.
      How long does a typical AlTiN coating process take?
      For standard AlTiN coatings, the processing time ranges between 6 to 8 hours depending on the required coating thickness and substrate specifications.
      What is the spindle diameter size for this model?
      The spindle diameter of the MD1500 model is Φ130 mm, providing heavy-duty structural stability for large-scale operations.

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