Compact DLC800 Coating Equipment - High Wear-Resistant Coatings from Reliable China Suppliers and Factory
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
Technical Specifications
| Parameter | Specification |
|---|---|
| Model No. | DLC800 |
| Coating Technology | MS + PECVD |
| Etching | SET |
| Dimension | L4850 × W1600 × H2400 mm |
| Chamber volume | 0.8 m³ |
| Effective Coating Area | Φ650 × 400 mm |
| Coating Deposition Temperature | <200°C |
| Capacity | Made-to-order |
| Max Loading Weight | 500 kg |
| Spindle Diameter | Φ170 mm |
| Processing Time | 6–8 h |
Frequently Asked Questions
What coating technology does the DLC800 system use?
The DLC800 system integrates Magnetron Sputtering (MS) and Plasma Enhanced Chemical Vapor Deposition (PECVD) technologies to deliver high-quality, durable coatings.
What is the maximum loading capacity and effective coating area?
The machine has a maximum loading weight capacity of 500 kg, and it features an effective coating area of Φ650 × 400 mm.
What is the typical processing time for a coating cycle?
A standard coating deposition cycle with the DLC800 takes approximately 6 to 8 hours to complete.
At what temperature does the coating deposition take place?
The deposition process is performed at a low temperature of less than 200°C (<200°C), protecting heat-sensitive substrates from thermal damage.
Can the production capacity of the system be customized?
Yes, the system capacity is made-to-order, allowing configuration adjustments based on specific industrial throughput requirements.